Infrared holographic defect detector

• US 5,041,726 A
• Filed: 06/11/1990
• Issued: 08/20/1991
• Est. Priority Date: 06/11/1990
• Status: Expired due to Term

• Current Assignee: Raytheon Company (Rtx Corporation)
• Original Assignee: Hughes Aircraft Company (Rtx Corporation)
• Inventors: Chang, David B., Drummond, James E.
• Primary Examiner(s): Fields, Carolyn E.
• Assistant Examiner(s): Dunn, Drew A.
• Application Number:
  US07/535,793
• Time in Patent Office: 435 Days
• Field of Search: 250/341, 250/358.1, 356/359, 356/360, 356/347, 356/237, 350/3.6
• US Class Current: 250/341.8
• CPC Class Codes: G01B 9/021 using holographic techniques
• CPC Class Codes: G01N 2021/95615 with stored comparision signal
• CPC Class Codes: G01N 21/3581 using far infrared light; using Terahertz radiation
• CPC Class Codes: G01N 21/88 Investigating the presence of flaws or contamination
• CPC Class Codes: G01N 21/9515 Objects of complex shape, e.g. examined with use of a surface follower device measuring contours and curvatures G01B11/24
• CPC Class Codes: G03H 2001/0413 for recording transmission holograms
• CPC Class Codes: G03H 2210/30 3D object
• CPC Class Codes: G03H 2222/16 Infra Red [IR]
• CPC Class Codes: G03H 2222/33 Pulsed light beam
• CPC Class Codes: G03H 2226/11 Electro-optic recording means, e.g. CCD, pyroelectric sensors

Abstract

An infrared holographic defect detector (10) comprises a far infrared pulsed coherent source (14) of infrared radiation which provides infrared radiation. The radiation is directed at a generally non-reflective surface (12), for example, a surface of an automobile body having a matt grey pre-coat thereon. A semi-transparent mirror (15) is placed in the path of the radiation to provide a reference beam (17) therefrom. An infrared detector (18) and a charge-coupled device (20) receives the radiation reflected from the surface and the reference signal. A comparator (22) compares the received reflected information and the reference signal and, preferably, information from a source (24) which defines a desired surface configuration in order to derive a quantitative measurement of the surface. A monitor (26) visually displays the quantitative mesurement and location of any dents in the surface. To avoid a requirement that sequential automobile doors containing the surface of investigation be three-dimensionally aligned to within microns of reference points, a detector of the reflected radiation can be translated and rotated. A number of sensed images of the surface are taken, one at each of the different positions of the detector. For each image a measure of its correlation with the standard image is made.

Claims

1. An infrared holographic defect detector comprising:

means for providing infrared radiation and a reference signal therefrom and for directing the infrared radiation at a surface under test;

means for receiving the reference signal and the radiation reflected from the surface to provide detected interference information; and

means for determining the existence of any defect in the surface from the detected interference information, said determining means including means for providing desired interference information; and

means for comparing the detected interference information to the desired interference information to determine the existence of a defect.

2. A detector according to claim 1 in which said providing means comprises a far infrared pulsed coherent source of infrared radiation.

3. A detector according to claim 1 in which said receiving means comprises a combined infrared detector and charge-coupled device.

4. A detector according to claim 1 further comprising means coupled to said determining means for visually displaying a quantitative measurement of the surface.

5. A detector according to claim 1 in which said determining means includes means for deriving a quantitative measurement of any such defect.

6. A detector according to claim 1 in which said comparing means is configured to utilize RMS error measurement.

7. A detector according to claim 1 further comprising a displacement control coupled to said receiving means for two-dimensionally translating and rotating said receiving means in a single plane which is roughly parallel to the line of sight to the surface under test, for obtaining a number of sensed images of the surface, one at each of the different positions of the receiving means and, thus, for enabling said determining means to measures its correlation with a desired image stored in a reference source and for obtaining the image of highest correlation to determine variations from the desired configuration.

8. An infrared holographic defect detector for detecting dents and other imperfections in a surface of an automobile body having a matt grey or like coating thereon, comprising:

a far infrared pulsed coherent source of infrared radiation for providing infrared radiation of about 10 microns and a reference signal therefrom;

means for directing the infrared radiation at a surface and any imperfections therein;

means for receiving the reference signal and the radiation reflected from the surface comprising a combined infrared detector and charge-coupled device to provide detected interference information from the reflected radiation and the reference signal;

means for determining the existence of any imperfections in the surface from the detected interference information, and including means for providing desired interference information of a configuration of a desired surface and means for comparing the detected information with the desired interference information by utilizing RMS error measurement; and

means for visually displaying the compared information in terms of a quantitative measurement and location of any such imperfections in the surface.

9. A method for scanning a surface of an article comprising the steps of:

providing desired interference information;

providing infrared radiation and a reference signal therefrom;

directing the infrared radiation at the surface;

receiving the radiation reflected from the surface; and

determining the existence of any defect in the surface by comparing detected interference information, derived from interference between the reflected radiation and the reference signal, with the desired interference information.

10. A method according to claim 9 in which said information providing step comprises the steps of:

utilizing said steps of providing infrared radiation and a reference signal therefrom, directing the infrared radiation at the surface and receiving the radiation reflected from the surface, to determine the desired surface configuration information; and

inputting the desired surface configuration information into a source for use in said comparing step.

11. A method according to claim 9 further comprising the steps of:

two-dimensionally translating and rotating the receiving means in a single plane which is roughly parallel to the line of sight to the surface;

obtaining a number of sensed images of the surface, one at each of several different positions of the receiving means; and

correlating the sensed images with a desired image stored in a reference source for obtaining the image of highest correlation to determine variations from the desired configuration.