Method and apparatus for observing operating state of mechanical seal

• US 5,041,989 A
• Filed: 04/22/1988
• Issued: 08/20/1991
• Est. Priority Date: 04/28/1987
• Status: Expired due to Fees

• Current Assignee: Cosmo Oil Company Limited (Cosmo Energy Holdings Co., Ltd.), Ebara Corporation
• Original Assignee: Cosmo Oil Company Limited (Cosmo Energy Holdings Co., Ltd.), Ebara Corporation
• Inventors: Kataoka, Tadashi, Komatu, Masahiro, Hisada, Yashuhide
• Primary Examiner(s): Lall, Parshotam S.
• Assistant Examiner(s): Trans, V.
• Application Number:
  US07/184,883
• Time in Patent Office: 1,215 Days
• Field of Search: 73/600, 73/588, 73/660, 73/579, 73/587, 73/593, 364/508, 364/507, 340/683, 340/679
• US Class Current: 702/39
• CPC Class Codes: F16J 15/3492 with monitoring or measuring means associated with the seal
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00
• CPC Class Codes: G01N 29/40 by amplitude filtering, e.g. by applying a threshold or by gain control
• CPC Class Codes: G01N 29/48 by amplitude comparison

Abstract

A method and an apparatus for observing operating state of a mechanical seal are disclosed. The apparatus comprises a sensor 1, amplifier 2,4, a root mean square value voltmeter 5 and a computer 7. Root mean square values of outputs of high frequency acoustic emission generated by a mechanical seal provided on a rotary machine are inputted in the computer 7 which performs operations to obtain a maximum value, a minimum value, a mean value and deviation of the continously measured root mean square values. The computer also computes the magnitude of each of the values, any tendency for variation thereof and their mutual relationships, whereby the operating state of the mechanical seal is judged in terms of damage of and the possibility of leakage of sealed fluid from the sliding surfaces of the mechanical seal.

Claims

1. A method for observing operation of a mechanical seal on a rotary machine comprising the steps of:

measuring, with the passage of time, root means square values of high frequency acoustic emissions generated by said mechanical seal provided on the rotary machine while said mechanical seal is in operation;

obtaining a maximum value, a minimum value, a mean value and deviation of said measured root mean square values within a specific duration of time;

predicting, on the basis of the magnitude of the maximum value, the minimum value, the mean value and the deviation of said measured root means square values obtained, any tendency toward variation of the maximum value, the minimum value, the mean value and the deviation of said measured root mean square values obtained, and integrated values calculated from the maximum value, the minimum value, the mean value or the deviation of said measured root means square values obtained, a possibility of damage or leakage of sealed fluid from sliding surfaces of said mechanical seal; and

performing an observation of said mechanical seal when judging from predicted possibility that the mechanical seal is not operating under a normal state, the observation including at least one of checking for leakage of sealed fluid and checking for physical damage of said mechanical seal.

2. An apparatus for observing the operation of a mechanical seal provided on a rotary machine, which comprises:

an acoustic emission sensor for measuring high frequency acoustic emission sensor for measuring high frequency acoustic emissions generated by said mechanical seal provided on said rotary machine while said mechanical seal is in operation;

amplifier means for amplifying outputs from the acoustic emission sensor;

a root mean square value voltmeter for converting amplified outputs from the amplifier means into root mean square values;

computer means for performing operations to obtain a maximum value, a minimum value, a mean value and deviation of said root means square values within a specific duration of time, and for predicting, on the basis of the magnitude of the maximum value, the minimum value, the means value and the deviation of said root means square values obtained, any tendency toward variation of the maximum value, the minimum value, the mean value or the deviation of the said root mean square values, and integrated values calculated from the maximum value, minimum value, the mean value and the deviation of said root mean square values, a possibility of damage or leakage of sealed fluid from sliding surfaces of said mechanical seal; and

display means for representing at least one of the root means square values obtained, the maximum value, the minimum value, and the mean value thereof, and the deviation of the results predicting by the computer means.

3. An apparatus according to claim 2, wherein outputs of the acoustic emission sensor reach the amplifier means via a signal multiplexer, and the signal multiplexer and the amplifier means are controlled by the computer to thereby select a sensor to be used for measurement and the most suitable amplifying ratio.