Measuring method and apparatus

• US 5,042,015 A
• Filed: 09/01/1989
• Issued: 08/20/1991
• Est. Priority Date: 09/01/1989
• Status: Expired due to Term

• Current Assignee: Quantronix Incorporated (Schneider Electric SE)
• Original Assignee: Quantronix Incorporated (Schneider Electric SE)
• Inventors: Stringer, Bradley J.
• Primary Examiner(s): Pihulic, Daniel T.
• Application Number:
  US07/402,213
• Time in Patent Office: 718 Days
• Field of Search: 367/96, 367/99, 367/902, 367/103, 364/564, 364/567
• US Class Current: 367/99
• CPC Class Codes: G01B 11/002 for measuring two or more coordinates
• CPC Class Codes: G01B 11/04 specially adapted for measuring length or width of objects while moving
• CPC Class Codes: G01B 17/00 Measuring arrangements characterised by the use of infrasonic, sonic or ultrasonic vibrations

Abstract

The present invention comprises a method and apparatus for measuring the linear dimensions and determining the three-dimensional spatial volume of an object. In the preferred embodiment, all three linear dimensions are ascertained using the travel time of reflected ultrasonic waves. Measurements may be taken while the object is in motion, and the object may also be weighed.

Claims

1. An apparatus for measuring an object, comprising:

three ultrasonic transducer means, each having an emitter and a receiver associated therewith and oriented in substantially mutually perpendicular relationship to define a three-dimensional volume of greater extent in each dimension than that of the largest object to be measured, said ultrasonic transducer means each being aimed across said volume to measure a mutually perpendicular dimension of said object;

trigger means for selectively activating the emitter of each of said transducer means to take a dimensional measurement when said object is located substantially in front of that transducer means;

timer means for determining travel time between the generation of an ultrasonic wave by each emitter and the receipt of said wave by its associated receiver after reflection from said object;

correlation means for correlating said travel times to linear distances;

computing means for determining the dimensions of said object from said linear distances; and

data collection means for collecting said dimensional measurements.

2. The apparatus of claim 1, further comprising transducer mounting means including a three-armed jig, each arm of said jig being substantially perpendicular to the other arms and said arms joining at a common point, each transducer means being supported by one arm and aimed in substantially parallel relationship thereto toward said common point.

3. The apparatus of claim 2, wherein two of said arms are substantially horizontally disposed and said jig further includes planar base means extending between said two arms below said transducer means supported thereby.

4. The apparatus of claim 3, further including support housing means below said base means and load cell means interposed between said support housing means and said base means, said load cell means being rigidly secured to both and supporting said jig.

5. The apparatus of claim 4 wherein said load cell means comprises a single load cell located under said base means on a line extending midway between said two horizontally disposed arms.

6. The apparatus of claim 1, further including computing means adapted to compute the spatial volume of said object by multiplying said three measured dimensions.

7. The apparatus of claim 1, further including conveyor means to linearly move said object through said volume at a substantially continuous rate, wherein said trigger means includes means responsive to the passage of said object through said volume to cause said trigger means to activate said emitters while said object is in motion through said volume.

8. The apparatus of claim 7, further including weighing means associated with said conveyor means adapted to weigh said object while it is in motion, said weighing means being responsive to said trigger means.

9. The apparatus of claim 7, further including alignment means associated with said conveyor means upstream of said volume adapted to align said object parallel to one side of said conveyor means.

10. The apparatus of claim 7, wherein all three transducer means are substantially aimed at a common zero point proximate one side of the conveyor means path.

11. A method of measuring an object, comprising:

generating ultrasonic waves;

causing said ultrasonic waves to strike said object from three mutually perpendicular directions while said object is in continuous linear motion;

detecting said waves after reflection from said object;

measuring the time between said generation and said detection of the waves in each of said directions;

converting said times to linear distances; and

converting said linear distances to linear dimensions of said object.

12. The method of claim 11, further including the step of electronically sensing the presence of said object prior to generating said ultrasonic waves.

13. The method of claim 11, further including the step of weighing said object while it is in motion and substantially concurrently with said measuring process.

14. The method of claim 13, wherein said step of weighing is performed after said ultrasonic waves are generated.

15. The method of claim 11, wherein said linear dimensions are measured in a direction parallel to said motion and in two directions mutually perpendicular thereto, said measurements are taken sequentially and said parallel measurement is taken first.

16. The method of claim 11, further including the step of calibrating the conversion of said times to linear distances by causing ultrasonic waves to strike a target a known distance from a wave generation point, measuring the travel time to and from the target, and adjusting a time to distance conversion standard accordingly.

17. The method of claim 11, further including the step of computing the spatial volume of said object by multiplying said linear dimensions.

18. A method of measuring an object, comprising:

mounting said object in a stationary position;

generating ultrasonic waves;

weighing said object immediately following said generating of said ultrasonic waves without object movement;

causing said ultrasonic waves to strike said object from three mutually perpendicular directions;

detecting said waves after reflection from said object;

measuring the time between said generation and said detection of the waves in each of said directions;

converting said time to linear distances; and

converting said linear distances to linear dimensions of said object.

19. The method of claim 18, further including the step of calibrating the conversion of said times to linear distances by causing ultrasonic waves to strike a target a known distance from a wave generation point, measuring the travel time to and from the target, and adjusting a time to distance conversion standard accordingly.

20. The method of claim 18, further including the step of computing the spatial volume of said object by multiplying said linear dimensions.

21. An apparatus for measuring an object, comprising:

two ultrasonic transducer means, each having an emitter and a receiver associated therewith and oriented in substantially mutually perpendicular relationship to define a two-dimensional field of greater extent in each dimension than that of the largest object to be measured, said ultrasonic transducer means each being aimed across said field to measure a mutually perpendicular dimension of said object;

a third ultrasonic transducer means having an emitter and a receiver associated therewith for measuring a third dimension of said object in a direction substantially mutually perpendicular to said first two measured dimensions;

trigger means for selectively activating each of said transducer means to take a dimensional measurement when said object is in proximity thereto;

timer means for determining travel time between the generation of an ultrasonic wave by each emitter and the receipt of said wave by its associated receiver after reflection from said object;

correlation means for correlating said travel times to linear distances;

computing means for determining the dimensions of said object from said linear distances; and

data collection means for collecting said dimensional measurements.

22. The apparatus of claim 21, further including conveyor means to linearly move said object through said field at a substantially continuous rate, wherein said trigger means includes proximity sensor means responsive to the passage of said object through said field to cause said trigger means to activate said emitters of said two transducers while said object is in motion through said field and to activate the emitter of said third transducer means.

23. The apparatus of claim 22, further including weighing means associated with said conveyor means adapted to weigh said object while it is in motion, said weighing means being responsive to said trigger means.

24. The apparatus of claim 22, further including alignment means associated with said conveyor means upstream of said field adapted to align said object parallel to one side of said conveyor means.

25. The apparatus of claim 21, further including conveyor means to linearly move said object through said field at a substantially continuous rate, wherein said trigger means includes means responsive to the passage of said object through said field to cause said trigger means to activate said emitters while said object is in motion through said field.

26. The apparatus of claim 25, further including weighing means associated with said conveyor means adapted to weigh said object while it is in motion, said weighing means being responsive to said trigger means.

27. The apparatus of claim 26, further including alignment means associated with said conveyor means upstream of said field adopted to align said object parallel to one side of said conveyor means.

28. The apparatus of claim 21, wherein all three transducer means are substantially aimed at a common zero point proximate one side of the conveyor means path.

29. The apparatus of claim 21, further including computing means adapted to compute the spatial volume of said object by multiplying said linear dimensions.