Electric box extension

• US 5,042,673 A
• Filed: 10/12/1990
• Issued: 08/27/1991
• Est. Priority Date: 06/22/1989
• Status: Expired due to Term

• Current Assignee: William J. Mcshane
• Original Assignee: William J. Mcshane
• Inventors: McShane, William J.
• Primary Examiner(s): Pollard, Steven M.
• Application Number:
  US07/596,740
• Time in Patent Office: 319 Days
• Field of Search: 220/3.7, 220/3.6, 174/57
• US Class Current: 220/3.7
• CPC Class Codes: H02G 3/121 in plain walls

Abstract

An improved electrical box extension can be used to easily and securely mount an electrical device, such as a switch or electric outlet, flush with a new surface installed over an existing surface, using an existing electrical box which is fixed within the existing surface. The electrical box extension comprises a generally tubular body sized to receive an electrical device, and to be received within an existing electrical box. The body has flanges extending outwardly, and depth adjustment screws extend between the flanges and attachment bars mounting the electrical box extension on the existing electrical box. The box and adjustment screws can be used with an electrical box having integral attachment bars.

Claims

1. An electrical box extension comprising:

a) a generally tubular body having at least one wall and a first open face and a second open face, the body being sized to receive an electrical device and to be received within an electrical box having an open face and at least one wall, the at least one wall extending proximate to and generally parallel to the at least one wall of the electrical box, the body having at least two flanges extending outwardly from at least one wall proximate the first open face, each flange including at least one additional aperture for mounting the electrical device and at least two additional apertures;

b) at least two attachment bars for mounting the electrical box extension on an existing electrical box, each attachment bar including an aperture for screwing the bar to a flange extending from the existing electrical box, each attachment bar further including at least two additional apertures, the additional apertures of the attachment bars being aligned with the additional apertures of the body flanges; and

c) a plurality of parallel screw depth adjustment means extending between the body flanges and the attachment bars, each depth adjustment means having a thread-free upper portion and a threaded lower portion, each depth adjustment means being rotatably mounted in one of the apertures of the flanges, and extending through a respective one of the additional apertures of an attachment bar, such that like rotation of each of the depth adjustment means causes the body to move uniformly in or out of an electrical box on which the electric box extension is mounted by a uniform distance proportional to the extent of rotation, the first open face of the box extension being alignable with an existing surface,

the thread-free upper portion and the threaded lower portion of the depth adjustment means being generally cylindrical, the diameter of the upper portion being smaller than the diameter of the threaded lower portion, the flanges having at least two slots extending to respective ones of the additional apertures to receive the thread-free upper portion of a respective depth adjustment means when the electrical box extension is assembled, the diameter of the at least two additional apertures of said at least two flanges of said body being smaller than the head and the diameter of the threaded lower protion of said depth adjustment means.

2. An electric box extension extension according to claim 1 further comprising:

d) a second generally tubular body having at least one wall and a first open face and a second open face, the body being sized to receive an electrical device, the at least one wall of the second body extending parallel to the at least one wall of the first body, the second body having at least two flanges extending outwardly from at least one wall proximate the first open face of the second body, each flange of the second body including at least one threaded aperture for mounting the electrical device; and

e) means for aligning the second, body with the first body and affixing the the second body with the first body;

the second body being aligned with and affixed to the first body such that the second open face of the second body is proximate the first open face of the first body, the depth of the electric box extension being extended by the second body by a fixed distance.

3. An electrical box extension according to claim 2 wherein the second body flanges include at least two additional apertures.

4. An electrical box extension according to claim 3 further comprising:

f) a third generally tubular body having at least one wall and a first open face and a second open face, the third body being sized to receive an electrical device and to be received within the second tubular body, the at least one wall extending proximate to and generally parallel to the at least one wall of the second body, the third body having at least two flanges extending outwardly from at least one wall proximate the first open face of the third body, each flange of the third body including at least one threaded aperture for mounting the electrical device and at least two additional apertures; and

g) a plurality of parallel screw depth adjustment means extending between the third body flanges and the respective flanges of the first body, each depth adjustment means having a head, a thread-free upper portion and a threaded lower portion, each additional depth adjustment means being rotatably mounted in one of the additional apertures of the third body flanges, and extending through a respective one of the additional apertures of a first body flange, such that like rotation of each of the additional depth adjustment means causes the third body to move uniformly in or out of the second body by a uniform distance proportional to the extent of rotation, the diameter of the at least two additional apertures of said at least two flanges of said third body being smaller than the head and the diameter of the threaded lower protion of said depth adjustment means.

5. An electrical box extension according to claim 1 wherein the body is formed from sheet metal.

6. An electrical box extension according to claim 1 wherein the body is formed from a plastic material.

7. An electrical box extension according to claim 1 wherein the attachment bars are formed from sheet metal.

8. An electrical box extension according to claim 1 wherein the attachment bars are formed from a plastic material.

9. An electrical box extension according to claim 1 wherein the open faces of the body are generally rectangular.

10. An electrical box extension according to claim 1 wherein the body is generally cylindrical.

11. An electrical box extension according to claim 1 wherein the tubular body comprises four rectangular walls including a pair of opposed end walls bearing outwardly directed flanges, the end walls being attached by two side walls.

12. An electrical box extension according to claim 11 wherein each flange includes a plurality of threaded apertures for mounting a respective plurality of electric devices, the extension being adapted for use with electrical boxes mounting a plurality of electrical devices.

13. An electrical box extension according to claim 2 wherein each flange includes two threaded apertures.

14. An electrical box extension extension according to claim 11 wherein the tubular body is assembled from a plurality of sides.

15. In combination, an electrical box and an electrical box extension, the electrical box comprising at least two attachment portions for mounting the electrical box extension comprising:

a) a generally tubular body having at least one wall and a first open face, the body being sized to receive an electrical device and to be received within an electrical box having an open face and at least one wall, the at least one wall extending proximate to and generally parallel to the at least one wall proximate the open face, each flange including at least one additional aperture for mounting the electrical device ad at least two additional apertures;

b) at least two attachment bars for mounting the electrical box extension on an existing electrical box, each attachment bar including an aperture for screwing the bar to a flange extending from the existing electrical box, each attachment bar further including at least two additional apertures, the additional apertures of the attachment bars being aligned with the additional apertures of the body flanges; and

c) a plurality of parallel screw depth adjustment means extending between the body flanges and the attachment bars, each depth adjustment means having a head, a thread-free upper portion, and a threaded lower portion, each depth adjustment means being rotatably mounted in one of the apertures of the flanges, and extending through a respective one of the additional apertures of the attachment bar, such that like rotation of each of the depth adjustment means causes the body to move in or out of the electrical box on which the electrical box extension is mounted by a uniform distance proportional to the extent of rotation, the first open face of the box extension being alignable with an existing surface,

the thread free upper portion and the threaded lower portion of the depth adjustment means being generally cylindrical, the diameter of the upper portion being smaller than the diameter of the threaded lower portion, the flanges having at least two slots extending to respective ones of the additional apertures to receive the thread free upper portion of a respective depth adjustment means when the electrical box extension is assembled, the diameter of the at least two additional apertures of said at least two flanges of said body being smaller than the head and the diameter of the threaded lower portion of said depth adjustment means.