Film capacitor and method of making the same

• US 5,043,843 A
• Filed: 11/16/1989
• Issued: 08/27/1991
• Est. Priority Date: 11/16/1988
• Status: Expired due to Fees

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Kimura, Tadashi, Itoi, Shinsuke, Kikuchi, Minoru, Oshima, Kunio, Ikeda, Tanejiro
• Primary Examiner(s): GRIFFIN, DONALD
• Application Number:
  US07/437,436
• Time in Patent Office: 649 Days
• Field of Search: 29/25.42, 361/323, 361/308, 361/309, 361/310, 361/306, 361/303, 361/304, 361/305, 361/311-313
• US Class Current: 361/308.1
• CPC Class Codes: H01G 4/232 electrically connecting two or more layers of a stacked or rolled capacitor
• CPC Class Codes: H01G 4/30 Stacked capacitors H01G4/33 takes precedence
• CPC Class Codes: Y10T 29/435 Solid dielectric type

Abstract

A film capacitor which has a plurality of electrodes; at least one layer of dielectric member made of organic material and interposed between each pair of neighboring electrodes; impreganated members made of organic material and disposed in a gap between the electrode and the dielectric layer or between the dielectric layers; and end electrodes applied respectively to opposite electrode drawout end faces and connected alternately with the electrodes. The dielectric layers and the impregnated members alternate with each other and have respective end faces. The end portions of the dielectric layers and impregnated members are indented to provide respective indented end face.

Claims

1. A method of making a film capacitor which method comprises the steps of:

preparing a laminated or coiled body comprising a plurality of electrodes and at least one layer of dielectric made of organic material and interposed between each neighboring electrode;

impregnating the laminated or coiled body with an organic material so as to fill up a gap which is defined between each electrode and the associated dielectric member or between the neighboring dielectric members with an impregnated member;

causing opposite end faces of the coiled or laminated body at which end edges of said electrodes are present to contact a gaseous material containing organic material and a reactive component, to selectively remove respective portions of the dielectric members and the impregnated members which are aligned with each of the opposite end faces; and

forming end electrodes on said end faces.

2. The method as claimed in claim 1, wherein the selective removal of the respective portions of the dielectric members and the impregnated members is carried out by the use of a plasma containing at least oxygen.

3. The method as claimed in claim 1, wherein the selective removal of the respective portions of the dielectric members and the impregnated members is carried out by the use of a plasma containing oxygen and at least one of CF₄, SF₆ and N₂ O.

4. The method as claimed in claim 1, wherein the selective removal of the respective portions of the dielectric members and the impregnated members is carried out by the use of oxygen radicals extracted from a plasma containing at least oxygen.

5. The method as claimed in claim 1, wherein the selective removal of the respective portions of the dielectric members and the impregnated members is carried out by the use of a gaseous body containing at least ozone.

6. The method as claimed in claim 1, wherein the selective removal of the respective portions of the dielectric members and the impregnated members is carried out by the use of a gaseous body containing ozone added with NO₂.

7. The method as claimed in claim 5 or 6, wherein, when the respective portions of the dielectric members and the impregnated members are selectively removed chemically and, ultraviolet rays are radiated.

8. The method as claimed in claim 1, wherein the respective portions of the dielectric members and the impregnated members are selectively removed chemically by the use of a gas plasma containing at least fluorine or hydrogen.

9. The method as claimed in claim 1, wherein impregnating material used to form the impregnated members is selected from the group consisting of epoxy resin and polyurethane resin, and further comprising the step of curing the impregnated members subsequent to the impregnating step.

10. A film capacitor which comprises:

a plurality of electrodes having end edges;

at least one layer of dielectric made of organic material and interposed between each pair of neighboring electrodes;

impregnated members made of organic material and disposed in a gap between an electrode and a dielectric layer or between dielectric layers;

said dielectric layers and said impregnated members alternating with each other between electrodes and having respective end faces, the end portions of said dielectric layers and impregnated members being indented from the end edges of said electrodes to provide respective indentations with opposed electrode surfaces which are free of dielectric and impregnated members; and

end electrodes applied to the respective opposite end faces of said film capacitor and electrically contacting said end edges of said electrodes and said opposed electrode surfaces.

11. The film capacitor as claimed in claim 10, wherein impregnating material used to form the the organic members is selected from the group consisting of epoxy resin, polyurethane resin, silicone oil and wax.

12. A film capacitor as claimed in claim 10 in which said indentations are no greater than 0.2 mm.