Refrigerant system having controlled variable speed drive for compressor

• US 5,048,302 A
• Filed: 02/09/1990
• Issued: 09/17/1991
• Est. Priority Date: 02/09/1990
• Status: Expired due to Fees

• Current Assignee: Hudson Associates Incorporated Charlotte NC
• Original Assignee: Hudson Associates Incorporated
• Inventors: Linnig, Karl-Heinz, Toomey, Michael P., Hagenlocher, Thomas K., Bolen, David T., Hudson, Donald L.
• Primary Examiner(s): Wayner, William E.
• Application Number:
  US07/477,592
• Time in Patent Office: 585 Days
• Field of Search: 62/228.4, 62/228.3, 62/323.4, 417/212, 417/362, 474/25, 474/18
• US Class Current: 62/228.4
• CPC Class Codes: F25B 49/022 Compressor control arrangements
• CPC Class Codes: G05D 23/1919 characterised by the type of controller

Abstract

A refrigeration system includes a compressor, a motor, variable pitch pulleys mounted on the ends of the compressor and motor shafts, and an endless belt looped around the motor and compressor pulleys for drivingly connecting the motor to the compressor. A sensor determines a variance in a refrigerant characteristic of the system from a predetermined value. An electrically powered actuator is responsive to the sensor and effects axial movement to one pulley component of the motor for thereby changing the pitch diameter of the motor pulley and to in turn vary the pitch diameter of the pulley on the compressor so as to change the speed of rotation of the compressor.

Claims

1. A refrigerant system comprising a compressor with an external shaft, a constant speed motor having an external shaft extending substantially parallel to said compressor shaft at a fixed center distance therefrom, respective variable pitch pulleys having inner and outer pulley components mounted on the ends of the shafts of said motor and compressor, one pulley component of each pulley being axially movable relative to the other pulley component, an endless belt looped around said motor and compressor pulleys for drivingly connecting said motor to said compressor, said looped belt always being under constant tension due to the center distances between said motor and compressor shafts being constant, sensing means for sensing a variance in refrigerant characteristic from a predetermined value at a predetermined location in the refrigerant system, means operatively connected to said one movable pulley component of said motor pulley and being responsive to a sensed variation in the refrigerant characteristic for varying the axial position of said one pulley component of said motor pulley and to in turn vary the axial position of said one pulley component of said compressor so as to vary the pitch of said compressor pulley, said responsive means including a linear actuator having a plurality of incremental movement steps of predetermined values for incrementally moving said movable motor pulley component and incrementally changing the speed of the compressor.

2. A refrigerant system according to claim 1 including means operatively connected to said linear actuator for deactivating the same for limiting axial movement of the movable motor pulley component away from the other motor pulley component to thereby avoid driving the compressor at too low a speed.

3. A refrigerant system according to claim 1 wherein said linear actuator comprises an electrical motor, gear reduction means driven by said motor, and elongate longitudinally movable means having an inner end connected to said gear reduction means.

4. A refrigerant system comprising a compressor with an external shaft, a constant speed motor having an external shaft extending substantially parallel to said compressor shaft at a fixed center distance therefrom, respective variable pitch pulleys having inner and outer pulley components mounted on the ends of the shafts of said motor and compressor, one pulley component of each pulley being axially movable relative to the other pulley component, an endless belt looped around said motor and compressor pulleys for drivingly connecting said motor to said compressor, said looped belt always being under constant tension due to the center distances between said motor and compressor shafts being constant, sensing means for sensing a variance in a refrigerant characteristic from a predetermined value at a predetermined location in the refrigerant system, and means responsive to a sensed variation in the refrigerant characteristic for varying the axial position of said one pulley component of said motor pulley and to in turn vary the axial position of said one pulley component of said compressor so as to vary the pitch of said compressor pulley, said responsive means comprising pivotally mounted lever means extending transversely of the axis of said motor pulley and connected to said one axially movable motor pulley component and a linear actuator operatively connected to one end of said lever means, said linear actuator having a plurality of incremental steps of predetermined values and being responsive to said sensing means for imparting pivotal incremental movement to said lever means for effecting axial incremental movement to said one pulley component of said motor for thereby incrementally changing the pitch diameter of the motor pulley and to in turn incrementally vary the pitch diameter of said pulley on said compressor pulley so as to incrementally change the speed of rotation of the compressor.

5. A refrigerant system according to claim 4 including means operatively connected to said linear actuator for deactivating the same for limiting axial movement of the movable motor pulley component away from the other motor pulley component to thereby avoid driving the compressor at too low a speed.

6. A refrigerant system according to claim 4 wherein said linear actuator comprises an electrical motor, gear reduction means driven by said motor, and an elongate longitudinally movable means having an inner end connected to said gear reduction means.

7. A refrigerant system according to claim 4 wherein said pivotally mounted lever means is a multi-piece construction and includes a first pivotally mounted lever member connected to said axially movable pulley means, and a second lever means operably connected to said electrically powered motive means and releasably coupled to said first lever member so that said first and second lever members can be disengaged from each other to facilitate belt removal and maintenance.

8. A refrigerant system comprising an upright rack having upper and lower levels, a compressor with an external shaft mounted on one level of said rack, a constant speed electric motor mounted on the other level of said rack, said electric motor having an external shaft extending substantially parallel to said compressor shaft at a fixed center distance therefrom, respective variable pitch pulleys having inner and outer pulley components mounted on the ends having inner and outer pulley components mounted on the ends of the shafts of said motor and compressor, said pulleys being positioned outwardly of one side of said rack so as to be readily accessible, one pulley component of each pulley being axially movable relative to the other pulley component, an endless belt looped around said motor and compressor pulley for drivingly connecting said motor to said compressor, said looped belt always being under constant tension due to the center distances between said motor and compressor shafts being constant, sensing means for sensing a variance in a refrigerant characteristic from a predetermined value at a predetermined location in the refrigerant system, and means operatively connected to said one movable pulley component of said motor pulley and being responsive to a sensed variation in the refrigerant characteristic for varying the axial position of said one pulley component of said motor pulley and to in turn vary the axial position of said one pulley component of said compressor so as to vary the pitch of said compressor pulley, said responsive means including a linear actuator having a plurality of incremental movement steps of predetermined values for incrementally moving said movable motor pulley component and incrementally changing the speed of the compressor.

9. A refrigerant system according to claim 8 wherein said responsive means includes pivotally mounted lever means extending transversely of the axis of the motor pulley and connected to said one axially movable pulley component thereof, said lever means having an end connected to said linear actuator.

10. A refrigerant system according to claim 8 including means operatively connected to said linear actuator for deactivating the same for limiting axial movement of the movable motor pulley component away from the other motor pulley component to thereby avoid driving the compressor at too low a speed.

11. A variable speed drive apparatus comprising a constant speed electric motor having an external shaft, a power input shaft extending substantially parallel to said motor shaft at a fixed center distance therefrom, respective variable pitch pulleys having inner and outer pulley components mounted on the end of said motor shaft and the end of said power input shaft, one pulley component of each pulley being axially movable relative to the other pulley component, an endless belt looped power input shaft, said looped belt always being under constant tension due to the center distances between said motor and compressor shafts being constant, and means for varying the axial position of said one pulley component of said motor pulley and to in turn vary the axial position of said one pulley component of said power input shaft comprising pivotally mounted lever means extending transversely of the axis of said motor pulley and connected to said one axially movable motor pulley component and a linear actuator operatively connected to one end of said lever means for imparting pivotal movement to said lever means, said linear actuator having a plurality of incremental steps of predetermined values for effecting incremental axial movement to said one pulley component of said motor for thereby incrementally changing the pitch diameter of the motor pulley and to in turn incrementally vary the pitch diameter of said pulley on said power input shaft so as to incrementally change the speed of rotation of the power input shaft.

12. A variable speed drive apparatus according to claim 11 wherein said linear actuator comprises an electrical motor, gear reduction means driven by said motor, and elongate longitudinally movable means having an inner end connected to said gear reduction means and an outer end connected to one end of said lever means.

13. A variable speed drive apparatus according to claim 11 wherein said pivotally mounted lever means is of multi-piece construction and includes a first lever member connected to said axially movable pulley means, and a second lever member operably connected to said linear actuator and releasably coupled to said first lever member so that said first and second lever members can be disengaged from each other to facilitate belt removal and maintenance.