Flow duct for an internal combustion engine

• US 5,050,566 A
• Filed: 07/20/1990
• Issued: 09/24/1991
• Est. Priority Date: 07/25/1989
• Status: Expired due to Fees

• Current Assignee: Dr ING HCF Porsche AG
• Original Assignee: Dr Ing hc F Porsche AG (Volkswagen AG)
• Inventors: Distelrath, Winfried, Zebli, Roland-Dieter
• Primary Examiner(s): Okonsky, David A.
• Application Number:
  US07/554,896
• Time in Patent Office: 431 Days
• Field of Search: 123/52 M, 123/52 MV, 123/52 MC, 123/52 MB, 123/52 MF, 123/188 M, 123/432, 123/308, 123/193 H
• US Class Current: 123/184.52
• CPC Class Codes: F02M 35/10072 Intake runners
• CPC Class Codes: F02M 35/10098 Straight ducts
• CPC Class Codes: F02M 35/10118 with variable cross-sections of intake ducts along their length; Venturis; Diffusers
• CPC Class Codes: F02M 35/108 with primary and secondary intake passages
• CPC Class Codes: F02M 35/1085 the combustion chamber having multiple intake valves modifying induction systems for imparting a rotation to the charge in the cylinder and having multiple air inlets F02B31/08; shape or arrangement of intake or exhaust channels in cylinder heads F02F1/42

Abstract

A flow duct, particularly an intake duct in an intake system and a cylinder head of an internal-combustion engine has a defined flow profile by means of which the flow rate of the gas flow is accelerated continuously, specifically until it reaches a cross-sectional transition area of the intake duct which--viewed in the flow direction--is situated upstream of a valve stem. After that, the flow rate of the gas flow is reduced whereby a lower approach flow speed of the valve is achieved. This causes an optimized volumetric efficiency which has a favorable effect on the power and the consumption of the internal-combustion engine.

Claims

1. A flow duct, particularly an intake duct, in an intake system and a cylinder head of an internal-combustion engine, in which a gas flow is controlled by means of a valve which comprises a valve disk interacting with a valve seat and a valve stem having a longitudinal axis which is connected with the valve seat and, in an axially movable manner, is disposed in a valve stem guide, the valve stem being arranged adjacent to the valve seat ring in the intake duct in such a manner that it is subjected to the gas flow, wherein the intake duct is divided into a first, contracting duct section in the intake system and a second, widening duct section in the cylinder head, said intake duct extending in a linear non-offset manner from a plane including the valve stem axis and being provided with a defined flow profile which, until it reaches a cross-sectional transition area situated relatively close and upstream of the valve stem, has a uniform cross-sectional contraction and, downstream of said contraction, has a uniform cross-sectional widening.

2. A flow duct according to claim 1, wherein the cross-sectional contraction of the intake duct to the cross-sectional transition area is conical.

3. A flow duct according to claim 2, wherein the cross-sectional contraction of the area is between 18% and 24%.

4. A flow duct according to claim 1, wherein the cylinder head of the engine comprises at least two inlet valves per cylinder which control the gas flow in respective separate intake ducts between the intake system and the cylinder head, and wherein the intake ducts of each cylinder in principle have identical flow profiles.

5. A flow duct according to claim 1, wherein the cylinder head of the engine comprises at least two inlet valves per cylinder which control the gas flow in the intake duct between the intake system and the cylinder head, wherein in the flow direction S, the intake duct at first is a single duct and then is divided into two separate duct areas by means of a partition starting in front of the valve stem, and wherein the flow profile extends along the single duct and the two separate duct areas.

6. A flow duct according to claim 5, wherein the partition between the duct areas is constructed as a flow body with a symmetrically streamlined profile.

7. A flow duct according to claim 6, wherein the flow body, starting from a rounded tip (SK_S) opposing the gas flow, expands along a first body section (SK₁), to which a second tapering body section (SK₂) connects.

8. A process for influencing the flow rate of the gas flow in a flow duct particularly an intake duct, in an intake system and a cylinder head of an internal-combustion engine, in which a gas flow is controlled by means of a valve which comprises a valve disk interacting with a valve seat and a valve stem having a longitudinal axis which is connected with the valve seat and, in an axially movable manner, is disposed in a valve stem guide, the valve stem being arranged adjacent to a valve seat ring in the intake duct in such a manner that it is subjected to the gas flow, wherein the intake duct is divided into a first, contracting duct section in the intake system and a second, widening duct section in the cylinder head disposed downstream of the first duct section, said intake duct extending in a linear non-offset manner from a plane including the valve stem axis and being provided with a defined flow profile which, until it reaches a cross-sectional transition area situated relatively close and upstream of the valve stem, has a uniform cross-sectional contraction and, downstream of the contraction, has a uniform cross-sectional widening, and wherein the flow rate of the gas flow in the first duct section and in the second duct section is increased continuously until reaching the cross-sectional transition area and after that is continuously reduced.

9. A process for manufacturing a flow duct, particularly an intake duct, in an intake system and a cylinder head of an internal-combustion engine, in which a gas flow is controlled by means of a valve which comprises a valve disk interacting with a valve seat and a valve stem having a longitudinal axis which is connected with the valve seat and, in an axially movable manner, is disposed in a valve stem guide, the valve stem being arranged adjacent to a valve seat ring in the intake duct in such a manner that it is subjected to the gas flow, wherein the intake duct is divided into a first, contracting duct section in the intake system and a second, widening duct section in the cylinder head disposed downstream of the first duct section, said intake duct extending in a linear non-offset manner from a plane including the valve stem and being provided with a defined flow profile which, until it reaches a cross-sectional transition area situated relatively close and upstream of the valve stem, has a uniform cross-sectional contraction and, downstream of said contraction, has a uniform cross-sectional widening.