Pre-assembled gas barbeque grill

• US 5,050,577 A
• Filed: 05/21/1990
• Issued: 09/24/1991
• Est. Priority Date: 05/21/1990
• Status: Expired due to Fees

• Current Assignee: Sunbeam Products, Inc. d/b/a Jarden Consumer Solutions (Newell Brands Inc.)
• Original Assignee: Charmglow Industries Inc.
• Inventors: Schubert, Henry C., Ferguson, Arlen, Baynes, William R.
• Primary Examiner(s): Dority, Carroll B.
• Application Number:
  US07/526,373
• Time in Patent Office: 491 Days
• Field of Search: 126/25 R, 126/41 R, 126/9 R
• US Class Current: 126/9.00R
• CPC Class Codes: A47J 37/0713 with gas burners

Abstract

A gas barbeque grill is constructed in a pre-assembled condition and positioned in a shipping carton. A liquid propane (LP) tank is also positioned in the shipping carton at one end. Following purchase, the tank is removed from the shipping carton, without removing the grill, for filling prior to arrival at the user'"'"'s home. The pre-assembled grill is thereafter removed from the shipping carton for set-up at the user'"'"'s home including attachment of the filled tank to the grill for immediate operation of the grill, after set-up of same. The grill is removed from the shipping carton by placing spaced leg supports for the grill on a supporting surface and lifting the shipping carton up and away from the grill. Leg supports preferably constitute four spaced leg supports arranged in a rectangular pattern for supporting the grill. The grill is pivotally mounted proximate an upper end of two spaced leg supports along one side of and within the rectangular pattern of four spaced leg supports. This enables the grill to be suspended from the two spaced leg supports in a lower pivot position between the four leg supports during shipping. During set-up at the user'"'"'s home, the grill is pivoted to an upper horizontal position and secured to the two other leg supports also proximate an upper end thereof in general horizontal alignment with the pivotal mounting on the other leg supports. The grill is thus maintained in a stable and secure horizontal position during operation and use.

Claims

1. A barbeque grill including leg support means attached to and supporting a grill housing, said grill housing being movable to a collapsed position relative to said leg support means for shipping and also being movable to an extended position relative to said leg support means during operation and use of said barbeque grill, said leg support means including a plurality of spaced fixed leg supports arranged and supported relative to one another in a predetermined peripheral fixed array, said grill housing having a peripheral dimension smaller than the predetermined peripheral fixed array of spaced fixed leg supports, means pivotally mounting said grill housing relative to said spaced fixed leg supports so as to be received within the predetermined peripheral array of spaced fixed leg supports when the grill housing is collapsed in a lower pivot position, and means fixedly securing said grill housing in an upper horizontal position relative to said spaced fixed leg supports during operation and use of said grill.

2. The barbeque grill as defined in claim 1 wherein said grill housing is pivotally mounted to said leg support means adjacent an upper end of some of said spaced leg supports.

12. The barbeque grill as defined in claim 1 wherein the spaced leg supports to which the grill housing is pivotally mounted are located along one long side of a rectangular pattern of four spaced leg supports.

13. The barbeque grill as defined in claim 12 wherein the grill housing is fixedly secured to other leg supports along another side of said rectangular pattern by a pin which extends through an aligned opening in each said other leg support and part of said grill on opposite sides thereof.

14. The barbeque grill as defined in claim 13 wherein the grill housing is supported by an elongated strut on at least two opposite sides, one end of each elongated strut being pivotally mounted to leg supports which pivotally mount said grill housing, and the other end of each said elongated strut being secured to two other leg supports by a pin which extends through aligned openings in each said other leg support and one of said elongated struts.

15. The barbeque grill as defined in claim 14 wherein the elongated struts on at least two opposite sides of said grill housing are interconnected to one another by a transverse strut extending therebetween and connected to said grill.

16. The barbeque grill as defined in claim 15 wherein said transverse strut extends along the front of said grill housing and includes controls for operating the flow of gas to a gas burner contained within the grill.

17. The barbeque grill as defined in claim 1 wherein at least one adjacent pair of spaced leg supports are provided with shelf that includes means so that it may fold down in proximity to said leg supports for storage during non-use of said grill and also capable of being opened up to a horizontal position extending transverse to said leg supports for supporting various products used during grilling.

18. The barbeque grill as defined in claim 17 wherein there are two said shelves provided on opposite sides of said grill and an additional shelf provided on the front side of said grill.

19. A barbeque grill as defined in claim 1 and wherein said grill housing includes a heating chamber, a grid mounted atop said heating chamber on which food can be placed for cooking, a domed cover pivotally mounted to said heating chamber between an open position for placing food on said grid and a closed position where the domed cover overlies the grid and heating chamber of said grill, and a warming rack pivotally mounted to both said domed cover and heating chamber between an upper position spaced a predetermined distance from said grid when the domed cover is in an open position and a lower position substantially less than said predetermined distance when the domed cover is in a closed position overlying the grid and hearing chamber of said grill.

20. The barbeque grill as defined in claim 19 wherein the warming rack includes a grid section pivotally mounted adjacent one side thereof to said domed cover and pivotally mounted along an opposite side to a swinging bar at its upper end, said swinging bar also being pivotally mounted at its lower end to said heating chamber so as to maintain said grid section in a horizontal position during both opening and closing of said domed cover relative to said heating chamber.

3. A barbeque grill including a plurality of spaced fixed leg supports arranged and supported relative to one another in a predetermined fixed peripheral array for supporting a grill housing smaller in peripheral dimension than the predetermined peripheral array of spaced fixed leg supports, said grill housing being pivotally mounted proximate an upper end to at least one of said spaced fixed leg supports to enable said grill housing to be suspended from said at least one of said spaced fixed leg supports in a lower pivot position within the predetermined peripheral array of spaced fixed leg supports during shipping, said grill housing being subsequently pivoted to an upper horizontal position and means for fixedly securing said grill housing to at least one other leg support also proximate an upper end thereof in general horizontal alignment with the pivotal mounting on said at least one of said spaced fixed leg supports, in order to maintain said grill housing in a stable and secure horizontal position during operation and use thereof.

4. A barbeque grill including four spaced fixed leg supports arranged and supported relative to one another in a rectangular pattern for supporting a grill housing smaller in peripheral dimension than the rectangular pattern of four spaced fixed leg supports, means pivotally mounting said grill housing proximate an upper end of two of said spaced fixed leg supports along one side of and within said rectangular pattern of said four spaced fixed leg supports, said grill housing being dimensioned to fit within said rectangular pattern of said four spaced fixed leg supports to enable said grill housing to be suspended from said two spaced fixed leg supports in a lower pivot position between said four spaced fixed leg supports during shipping, said grill housing being subsequently pivoted to an upper horizontal position and means for fixedly securing said grill housing substituted to said outer two spaced fixed leg supports also proximate an upper end thereof in general horizontal alignment with the pivotal mounting on said other spaced fixed leg supports, in order to maintain said grill housing in a stable and secure horizontal position during operation and use thereof.

5. In a barbeque grill including leg support means attached to and supporting a grill housing, the improvement comprising:

said grill housing being movable to a collapsed position relative to said leg support means for shipping and also being movable to an extended position relative to said leg support means during operation and use of said barbeque grill, said leg support means including a plurality of spaced fixed leg supports arranged and supported relative to one another in a predetermined fixed peripheral array, said grill housing being smaller in peripheral dimension than the predetermined peripheral array of spaced fixed leg supports, means pivotally mounting said grill housing relative to said spaced fixed leg supports to be received within the predetermined peripheral array of spaced fixed leg supports when the grill housing is collapsed in a lower pivot position, and said grill housing being pivotally movable to and means fixedly securing said grill housing in an upper horizontal position relative to said spaced fixed leg supports during operation and use of said grill.

6. In a barbeque grill having four spaced fixed leg supports arranged and supported relative to one another in a rectangular pattern for supporting a grill housing, the improvement comprising:

said grill housing having a smaller peripheral dimension than the predetermined peripheral array of spaced fixed leg supports, pivotally mounting said grill housing along one side of said rectangular pattern of four spaced fixed leg supports to two spaced fixed leg supports proximate an upper end of said two leg supports to enable said grill housing to be suspended in a lower pivot position between said four spaced fixed leg supports during shipping, said grill housing being subsequently pivoted to an upper horizontal position and being secured to said two other spaced fixed leg supports proximate an upper end thereof in general horizontal alignment with the pivotal mounting on said other spaced fixed leg supports, so as to maintain said grill housing in a stable and secure horizontal position during operation and use thereof.

7. In a barbeque grill having four spaced fixed leg supports arranged and supported relative to one another in a rectangular pattern for supporting a grill housing, the improvement comprising:

said grill housing having a peripheral dimension smaller than the rectangular pattern of spaced fixed leg supports, pivotally mounting said grill housing to certain of said spaced fixed leg supports proximate an upper end thereof to enable said grill housing to be suspended in a lower pivot position between said four spaced fixed leg supports during shipping, said grill housing being subsequently pivoted to an upper horizontal position, and means for securing said grill housing in a fixed position relative to said spaced fixed leg supports proximate an upper end thereof, so as to maintain said grill housing in a stable and secure horizontal position during operation and use thereof.

8. A barbeque grill including four spaced fixed leg supports arranged and supported relative to one another in a rectangular pattern for supporting a grill housing, said grill housing having a peripheral dimension smaller than the rectangular pattern of spaced fixed leg supports, means pivotally mounting said grill housing between some of said spaced fixed leg supports proximate an upper end thereof to enable said grill housing to be suspended from its pivotal mounting in a lower pivot position between said four spaced fixed leg supports during shipping, said grill housing being subsequently pivoted to an upper horizontal position and means for securing said grill housing in a fixed position relative to said four spaced fixed leg supports also proximate an upper end thereof in order to maintain said grill housing in a stable and secure generally horizontal position during operation and use thereof.

9. The barbeque grill as defined in claim 8 wherein the four spaced leg supports with the included grill housing are suspended in a lower pivot position within said leg supports and positioned inside a shipping carton.

10. The barbeque grill as defined in claim 9 wherein a liquid propane tank is also positioned inside said shipping carton within said leg supports at one end of said shipping carton, whereby said tank may be easily removed and filled by a user without removing the grill from the shipping carton.

11. The barbeque grill as defined in claim 10 wherein adjacent pairs of leg supports on opposite sides of and along the front of the grill are provided with shelves that are constructed to fold down in proximity to said leg supports for shipping and storage of said grill and include means so that they may be opened up to a horizontal position extending generally transverse to said leg supports for supporting various products used during grilling.