Dynamic leak detector

• US 5,052,212 A
• Filed: 10/18/1989
• Issued: 10/01/1991
• Est. Priority Date: 10/19/1988
• Status: Expired due to Term

• Current Assignee: Calibron Systems, Inc.
• Original Assignee: Calibron Systems, Inc.
• Inventors: Cohrs, Gary D.
• Primary Examiner(s): NOLAND, THOMAS
• Application Number:
  US07/423,842
• Time in Patent Office: 713 Days
• Field of Search: 73/3, 73/47, 73/198
• US Class Current: 73/1.17
• CPC Class Codes: G01F 25/11 using a seal ball or piston in a test loop
• CPC Class Codes: G01M 3/2869 for seals not incorporated in a pipe joint

Abstract

A dynamic leak detector is connected to a fluid flowmeter prover. The prover has a measurement chamber with a fluid inlet and a fluid outlet and a barrier which moves axially through the chamber between the fluid inlet andc the fluid outlet. First and second spaced apart seals between the barrier and the chamber interior prevent fluid from passing through the barrier. The leak detector is connected to the space between the first and second seals and urges fluid to flow out through the seals into the chamber, while the prover is operating. If more than a threshold amount of fluid passes through the seals during a test run, the operator is alerted and the test run is rejected.

Claims

1. A fluid flow measuring system comprising:

a cylindrical measurement chamber having an inlet end and an outlet end through which the flow rate is to be measured;

a fluid barrier disposed between the inlet and outlet ends of the chamber for axial movement through the chamber, the barrier having first and second spaced apart seals against the chamber, the barrier also having a valve for alternatively allowing and preventing fluid flow through the barrier, the valve having third and fourth spaced apart seals against the barrier; and

a leak detection conduit having an outlet in the space between the first and second seals, and in the space between the third and fourth seals.

2. System of claim 1 wherein the conduit is located within the interior of the barrier and the interior of the valve.

3. System of claim 1 wherein the conduit is in fluid communication with the interior of the chamber when the valve is opened.

4. System of claim 3 wherein the leak displacement means also comprises a leak detection cylinder having an inlet connected to the inlet end of the measurement chamber and an outlet connected to the conduit, the leak detection cylinder also comprising a piston disposed between the cylinder inlet and the cylinder outlet movable axially between the cylinder inlet and the cylinder outlet, the piston being biased towards the cylinder outlet.

5. System of claim 4 also comprising a leak detection means for indicating movement of the piston.

6. System of claim 5 wherein the leak detection means comprises a switch adapted to be engaged by an arm, the arm being fastened to the leak displacement piston so that the switch is engaged when the piston is displaced more than a threshold distance.

7. System of claim 1 wherein the conduit inlet is in fluid communication with a leak displacement means for urging fluid to enter the conduit outlet, and press upon the seals.

8. System of claim 1 also comprising a leak detection means coupled to the conduit for indicating whether the conduit is sealed against the interior of the measurement chamber.

9. System of claim 1 wherein the leak detection conduit also has an inlet, the inlet being in communication with the measurement chamber whereby fluid which leaks through the seal is displaced by fluid entering from the chamber.

10. System of claim 1 comprising means for generating a leak detection signal if more than a threshold amount of fluid flows through the leak detection conduit into the spaces between the seals.

11. In a prover for measuring the flow rate of a fluid through a chamber having a barrier sealed against the chamber which, during a prover run, travels in the chamber with the fluid flow being measured, and means for transmitting a flow measurement to a utilization device, a dynamic leak detector comprising:

means for detecting the presence of a leak through the barrier seals during a prover run;

means for signalling the presence of the leak to a prover operator; and

means for inhibiting the transmission of a flow measurement when a leak is detected during the prover run corresponding to the flow measurement.

12. The detector of claim 11 wherein the means for detecting comprises:

a fluid conduit for urging fluid from a fluid source through the barrier seals;

means for detecting the amount of fluid urged through the barrier seals; and

a switch activated when the amount of fluid which passes through the barrier seals exceeds a threshold amount.

13. The detector of claim 12 wherein the fluid conduit comprises a cylinder and a piston, the cylinder having an outlet in fluid communication with the barrier seals, and an inlet in fluid communication with the flow measurement chamber, the piston being disposed between the outlet and the inlet within the cylinder and sealed against the interior of the cylinder.

14. The detector of claim 11 wherein the means for transmitting the flow measurement comprises an electrical signal and the means for inhibiting the transmission comprises a logic gate responsive to the means for detecting the presence of a leak.

15. The detector of claim 11 wherein the means for detecting comprises:

a fluid conduit having an inlet in fluid communication with the chamber and an outlet in fluid communication with the barrier seals; and

means for urging fluid flow in the conduit toward the outlet.

16. The detector of claim 15 wherein the means for urging comprises:

a cylinder in the fluid conduit between the inlet and the outlet;

a piston movable axially within the cylinder separating the inlet and the outlet; and

means for urging the piston toward the fluid outlet.

17. The detector of claim 16 wherein the means for detecting comprises means for monitoring movement of the piston.

18. The detector of claim 17 wherein the means for detecting comprises means for resetting the piston to a start position before a prover run, and wherein the means for monitoring monitors movement of the piston away from the start position.

19. The detector of claim 16 wherein the means for detecting comprises means for resetting the piston to a start position before a prover run, and wherein the detector comprises means for inhibiting the transmission of the flow measurement when the piston is not reset to the start position before the prover run corresponding to the flow measurement.

20. In a prover for measuring the flow rate of a fluid having a flow measurement chamber and a barrier sealed against the chamber which, during a prover run, travels in the chamber with the fluid flow being measured, a leak detector comprising:

means for detecting leaks in the barrier seals during a prover run;

means for detecting malfunctions in the means for detecting leaks; and

means for signalling the presence of a malfunction to a prover operator.

21. The detector of claim 20 wherein the prover also comprises means for transmitting the flow measurement to a utilization device, and the detector also comprises means for inhibiting the transmission of the flow measurement when a leak is detected.

22. In a prover for measuring the flow rate of a fluid having:

a flow measurement chamber;

a barrier with first and second spaced apart seals against the chamber, the barrier being movable during a prover run within the chamber for measuring the flow rate; and

a valve within the barrier for opening between prover runs to allow fluid to flow through the barrier, a leak detector comprising;

a conduit having an outlet to the space between the first and second seals, the conduit extending through the valve to the outlet so that when the valve is opened, the conduit is open to the flow measurement chamber;

means for urging fluid through the conduit outlet;

a detector for determining if more than a threshold amount of fluid has been urged through the conduit outlet; and

means coupled to the detector for signalling the presence of a leak when more than a threshold amount of fluid has been urged through the conduit outlet.

23. The leak detector of claim 22 wherein the prover also comprises means for transmitting the flow measurement to a utilization device, and wherein the means for signaling the presence of a leak also comprises means for inhibiting the transmission of the flow measurement when a leak is indicated.

24. The leak detector of claim 22 also comprising:

means for detecting a prover run; and

means for signalling a defect coupled to the means for detecting a prover run and the means for signalling the presence of a leak, the means for signalling a defect being actuated when no leak is signalled at the same time that no prover run is detected.

25. The leak detector of claim 24 wherein the prover also comprises means for transmitting the flow measurement to a utilization device, and wherein the means for signalling a defect also comprises means for inhibiting transmission of the flow measurement when a defect is signalled.

26. In a fluid flow measurement system having a flow measurement chamber and a fluid barrier which moves through the chamber in a prover run to measure flow through the chamber, the barrier having first and second spaced apart seals against the chamber, a leak detector comprising:

a fluid conduit having an inlet in fluid communication with the chamber and an outlet in fluid communication with the space between the seals;

a leak detection cylinder in the fluid conduit having an inlet in fluid communication with the conduit inlet and an outlet in fluid communication with the conduit outlet;

a leak detection piston in the cylinder between the cylinder inlet and the cylinder outlet;

means for opening the fluid conduit outlet to the chamber before each prover run;

a rod for contacting and moving the piston to a start position proximate the cylinder inlet upon opening of the fluid conduit outlet; and

means for biasing the piston toward the cylinder outlet during each prover run.

27. The detector of claim 26 wherein opening the fluid conduit outlet to fluid communication with the chamber results in a drop in fluid pressure in the fluid conduit, and comprising means for detecting the drop in fluid pressure and for signalling the drop to a prover operator.

28. The detector of claim 26 wherein the barrier has a valve and the valve has third and fourth spaced apart seals against the barrier, and wherein the fluid conduit outlet is in communication with the space between the third and fourth seals.

29. The detector of claim 28 wherein the fluid conduit extends within the barrier and within the valve.

30. The detector of claim 28 wherein the mans for opening the fluid conduit outlet comprises means for opening the valve to expose the space between the third and fourth seals to fluid in the chamber.

31. The detector of claim 30 wherein the valve is opened when the barrier is in a start position before each prover run, the detector comprising means for signalling to a prover operator that the piston is in the start position by detecting fluid pressure in the conduit.

32. The detector of claim 31 wherein the prover has a means for transmitting the flow measurement to a utilization device, and the detector comprises means for inhibiting the transmission of the flow measurement when it has not been signalled that the piston is in the start position before the start of a prover run.