Feedback circuit for eliminating DC offset in drive current of an AC motor

• US 5,053,688 A
• Filed: 08/15/1990
• Issued: 10/01/1991
• Est. Priority Date: 03/07/1989
• Status: Expired due to Fees

• Current Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Rees, Fenton L.
• Primary Examiner(s): Ro, Bentsu
• Application Number:
  US07/569,580
• Time in Patent Office: 412 Days
• Field of Search: 318/138, 318/254, 318/293, 318/439, 318/599, 318/811
• US Class Current: 318/599
• CPC Class Codes: H02M 7/4803 with means for reducing DC component from AC output voltage
• CPC Class Codes: H02M 7/53875 with analogue control of three-phase output
• CPC Class Codes: H02P 6/085 in a bridge configuration

Abstract

A motor control (10) for a motor (12) powered by an AC pulse source which applies current pulses to stator windings of the motor to cause rotation of the motor in accordance with the invention includes a current sensor (18) for sensing a DC net current in the current pulses flowing to the stator windings; a pulse width modulator (26-58) for pulse width modulating the current pulses; and wherein the width of the pulses is modulated in response to the sensed net current to reduce the net current towards zero.

Claims

1. A motor control for an electric motor powered by an AC pulse source which applies current pulses to stator windings of the motor to cause rotation of a rotor comprising:

means for sensing a net DC current in the current pulses over a period of time flowing to the stator windings and producing a negative feedback signal which is a function of the sensed net DC current during rotation of the motor; and

a pulse width modulator, coupled to the net DC current sensing means varying pulse width modulation of the current pulses in response to the negative feedback signal to reduce the net DC current toward zero during rotation of the motor.

2. A motor control in accordance with claim 1 wherein the means for sensing a net DC current comprises:

a current sensor coupled to an integrator which stores a voltage which is an integral of the current pulses flowing to the stator windings;

the pulse width modulator comprises a voltage controlled oscillator coupled to the current sensor having a nominal oscillation frequency in response to a zero net current and a variable oscillation frequency which varies as a function of magnitude and sign of the voltage stored by the integrator, and a counter, coupled to the voltage controlled oscillator, for producing pulses having a variable duration with the duration being equal to a time interval during which the counter counts to a predetermined count; and

the pulse width modulator is responsive to the pulses produced by the counter to output pulses to the stator windings having a duration proportional to the pulses applied from the counter.

3. A motor control in accordance with claim 2 wherein the pulse width modulator comprises:

an inverter having a pair of switches with the switches being alternately switched into conductive states to alternatively connect a first potential to the stator windings and a second potential to the stator windings; and

a combinational logic circuit, coupled to an output of the counter, for producing control signals respectively applied to control terminals of the switches for respectively controlling conduction of the switches.

4. A motor control in accordance with claim 3 further comprising:

a source of a speed control signal of variable frequency with the frequency being proportional to a rotational velocity of the motor when the motor is operating; and

a frequency multiplier, coupled to a rotor position sensor, for producing a control signal having a frequency which is a multiple of the frequency of the speed control signal, the control signal being coupled to the counter for controlling the frequency of the pulses of variable duration produced by the counter.

5. A motor control in accordance with claim 4 wherein:

the frequency of the control signal is variable.

6. A motor control in accordance with claim 5 wherein:

the frequency of the control signal is selectable in multiples of the speed control signal.

7. A motor control in accordance with claim 6 wherein the source of the variable frequency speed control signal comprises:

a rotor position signal produced by the rotor position sensor in response to rotation of the rotor;

a variable frequency voltage source; and

means, coupled to the rotor position sensor and the variable frequency voltage source, for selectively outputting the speed control signal from the rotor position sensor or the variable frequency voltage source.

8. A motor control in accordance with claim 4 further comprising:

an amplifier having an input and an output coupled to the voltage controlled oscillator;

a first current coupling an output from the net DC current sensing means of the amplifier, with a first switch contained in the first current path for controlling the flow of current in the first current path, the first switch having a conductivity controlled by the speed control signal with a first level of the speed control signal causing the first switch to be conductive to permit current to flow in the first current path and a second level of the speed control signal causing the first switch to be non-conductive to block current flow in the first current path; and

a second current path, coupling an inverted output from the net DC current sensing means to the input of the amplifier, with a second switch contained in the second current path for controlling the flow of current in the second current path, the second switch having a conduct controlled by the speed control signal with the level of the speed control signal causing the second switch to be non-conductive to block current flow in the second current path, and the second level of the speed control signal causing the second switch to be conductive to permit current to flow in the second current path, the speed control signal cyclically varying between the first and second levels.

9. A motor control in accordance with claim 7 further comprising:

an amplifier having an input and an output coupled to the voltage controlled oscillator;

a first current path, coupling an output from the net DC current sensing means of the amplifier, with a first switch contained in the first current path for controlling the flow of current in the first current path, the first switch having a conductivity controlled by the speed control signal with a first level of the speed control signal causing the first switch to be conductive to permit current to flow in the first current path and a second level of the speed control signal causing the first switch to be non-conductive to block current flow in the first current path; and

a second current path, coupling an inverted output from the net DC current sensing means to the input of the amplifier, with a second switch contained in the second current path for controlling the flow of current in the second current path, the second switch having a conductivity controlled by the speed control signal with the first level of the speed control signal causing the second switch to be non-conductive to block current flow in the second current path, and the second level of the speed control signal causing the second switch to be conductive to permit current to flow in the second current path, the speed control signal cyclically varying between the first and second levels.

10. A motor control in accordance with claim 2 wherein the pulse width modulator comprises:

a source of a speed control signal of variable frequency with the frequency being proportional to a rotational velocity of the motor when the motor is operating;

an inverter having a pair of switches associated with each phase of the motor with the switches of each pair of switches being alternatively switched into conductive states to alternatively connect a first potential to the stator windings and a second potential to the stator windings;

a memory, coupled to the counter, having a plurality of inputs which function as address bits of storage locations in the memory and a plurality of outputs, a separate pair of the outputs controlling conductivity of each pair of switches of each phase, pulses of the counter being applied to the memory as an address bit; and

a signal source, responsive to a speed control signal having a variable frequency, producing phase address signals which are applied to the memory.

11. A motor control in accordance with claim 10 further comprising:

a pulse circuit, responsive to the speed control signal and the pulses produced by the counter, for producing a pulse in response to each leading and trailing edge of the speed control signal and pulses from the counter, the pulses from the pulse circuit being applied to the memory as an address signal.

12. A motor control in accordance with claim 11 further comprising:

a frequency multiplier, coupled to a rotor position sensor, for producing a control signal having a frequency which is a multiple of the frequency of the speed control signal, the control signal being coupled to the counter for controlling the frequency of the pulses of variable duration produced by the counter.

13. A motor control in accordance with claim 12 wherein:

the frequency of the control signal is variable.

14. A motor control in accordance with claim 13 wherein:

the frequency of the control signal is selectable in multiples of the speed control signal.

15. A motor control in accordance with claim 14 wherein the source of the variable frequency speed control signal comprises:

a rotor position signal produced by the rotor position sensor in response to rotation of the rotor;

a variable frequency voltage source; and

means, coupled to the rotor position signal the variable frequency voltage source, for selectively outputting the speed control signal from the rotor position sensor or the variable frequency voltage source.

16. A motor control in accordance with claim 12 further comprising:

an amplifier having an input and an output coupled to the voltage controlled oscillator;

a first current path, coupling an output from the net DC current sensing means to the input of the amplifier, with a first switch contained in the first current path for controlling the flow of current in the first current path, the first switch having a conductivity controlled by the speed control signal with a first level of the speed control signal causing the first switch to be conductive to permit current to flow in the first current path and a second level of the speed control signal causing the first switch to be non-conductive to block current flow in the first current path; and

a second current path, coupling an inverted output from the net DC current sensing means to the input of the amplifier, with a second switch contained in the second current path for controlling the flow of current in the second current path, the second switch having a conductivity controlled by the speed control signal with the first level of the speed control signal causing the second switch to be non-conductive to block current flow in the second current path, and the second level of the speed control signal causing the second switch to be conductive to permit current to flow in the second current path, the speed control signal cyclically varying between the first and second levels.

17. A motor control in accordance with claim 15 further comprising:

an amplifier having an input and an output coupled to the voltage controlled oscillator;

a first current path, coupling an output from the net DC current sensing means to the input of the amplifier, with a first switch contained in the first current path for controlling the flow of current in the first current path, the first switch having a conductivity controlled by the speed control signal with a first level of the speed control signal causing the first switch to be conductive to permit current to flow in the first current path and a second level of the speed control signal causing the first switch to be non-conductive to block current flow in the first current path; and

a second current path, coupling an inverted output from the net DC current sensing means to the input of the amplifier, with a second switch contained in the second current path for controlling the flow of current in the second current path, the second switch having a conductivity controlled by the speed control signal with the first level of the speed control signal causing the second switch to be non-conductive to block current flow in the second current path, and the second level of the speed control signal causing the second switch to be conductive to permit current to flow in the second current path, the speed control signal cyclically varying between the first and second levels.

18. A method of controlling an electric motor powered by an AC pulse source which applies current pulses to stator windings of the motor to cause rotation of a rotor comprising:

sensing a net DC current in the current pulses over a period of time flowing to the stator windings during rotation of the motor and producing a negative feedback signal which is a function of the sensed net DC current; and

varying pulse width modulation of the current pulses in response to the negative feedback signal to reduce the net DC current toward zero during rotation of the motor.