Electrostatographic equipment with multiplex fuser

• US 5,055,884 A
• Filed: 12/20/1989
• Issued: 10/08/1991
• Est. Priority Date: 12/20/1989
• Status: Expired due to Fees

• Current Assignee: Eastman Kodak Company
• Original Assignee: Eastman Kodak Company
• Inventors: Bobo, Robert D., Ndebi, Sylvain L.
• Primary Examiner(s): Grimley, A. T.
• Assistant Examiner(s): Ramirez, Nestor R.
• Application Number:
  US07/453,740
• Time in Patent Office: 657 Days
• Field of Search: 355/282, 355/286, 355/285, 355/288, 355/295, 355/289, 355/290, 355/312, 219/469, 219/216
• US Class Current: 399/320
• CPC Class Codes: G03G 15/2003 using heat
• CPC Class Codes: G03G 15/2007 using radiant heat, e.g. infrared lamps, microwave heaters
• CPC Class Codes: G03G 15/2053 Structural details of heat elements, e.g. structure of roller or belt, eddy current, induction heating
• CPC Class Codes: G03G 15/2064 combined with pressure

Abstract

An electrostatographic reproduction equipment such as a copier or printer including a multiplex fusing apparatus that has non-contact and cooperating contact fusing components. The fusing apparatus further includes controls for selectively operating it in a non-contact mode, or in a contact mode.

Claims

1. An electrostatographic reproduction equipment for producing fused toner images on a variety of substrates, the reproduction equipment including:

(a) means for electrostatically forming image patterns of an original image on an image bearing member;

(b) means for developing such image patterns with fusible toner particles to form a toner image;

(c) means for transferring the toner image to a substrate; and

(d) a single multiplex or multiple mode fusing apparatus comprising;

(i) non-contact fusing means for completely fusing toner images onto such a substrate without contacting such image;

(ii) contact fusing means for completely fusing and fixing toner images by contacting and pressing the images onto such a substrate; and

(iii) control means for selectively operating said multiplex or multiple mode fusing apparatus in a non-contact mode such that toner images on such a substrate are fused only by said non-contact fusing means, or in a contact mode such that toner images on such a substrate are fused and fixed by said contact fusing means.

2. The fusing apparatus of claim 1 wherein said non-contact fusing means includes:

(a) means, including a drum for receiving and transporting such a toner image carrying substrate through said apparatus; and

(b) a radiant heat source about said drum for non-contact heating and fusing of the toner images on said substrate.

3. The fusing apparatus of claim 1 wherein said contact fusing means includes:

(a) a fuser roller for forming a fusing nip with transport means for receiving and transporting the toner image carrying substrate;

(b) means for heating said fuser roller so as to raise the temperature of the outer surface thereof to a desired point suitable for toner fusing; and

(c) control means for moving said fuser roller from an out of contact position in which said fuser roller is spaced from said transport means, into a contact position in which said fuser roller is in nip forming contact with said transport means.

4. The fusing apparatus of claim 1 wherein said control means includes;

(a) a movable fuser roller, moving means for selectively moving said fuser roller between a first position in which said roller forms a contact fusing nip with a substrate transport drum, and a second position in which said roller is out of contact with said transport drum; and

(b) a programmable logic and control means connected to said moving means for controlling the movement of said fuser roller between said first, contact position, and said second, out-of-contact position.

5. The fusing apparatus of claim 2 wherein said means for receiving and transporting a toner image carrying substrate therethrough comprises:

(a) a transport drum consisting of a rotatable shell, said drum having sealed ends, heating means and an outer surface area for attaching the image carrying substrate thereto;

(b) vacuum means connected to said drum for creating a vacuum inside said drum; and

(c) holes formed through said shell, communicating between said outer surface area and said inside of said drum.

6. The fusing apparatus of claim 2 including a plurality of said radiant heat sources positioned in heating relationship about said substrate transport means.

7. The fusing apparatus of claim 3 wherein said means for moving said fuser roller consists of a pneumatic air cylinder.

8. The fusing apparatus of claim 5 wherein said outer surface area of said drum is painted black for improved heat absorption.

9. The fusing apparatus of claim 5 wherein said means for receiving and transporting a substrate therethrough further includes a stationary vacuum barrier positioned inside said drum to be against a portion of the inside surface of said rotatable shell for preventing vacuum action through holes in that portion of said outer surface area corresponding to said inside portion of the shell against said vacuum barrier.

10. The fusing apparatus of claim 5 wherein said transport drum further includes an elastomeric overlayer bonded over said shell for rotation therewith, said overlayer having holes therethrough corresponding to, and aligned with, said holes in said shell.

11. The fusing apparatus of claim 5 wherein said means for receiving and transporting a substrate therethrough further includes a substrate flattening member positioned in nip engagement with the end edges of the outside surface of said drum for deflecting the toner image carrying substrate into contact with said outside surface.

12. The fusing apparatus of claim 5 wherein said transport drum has a large diameter relative to the lead edge-to-trailing edge dimension of the image carrying substrate being transported so as to minimize the tendency of said drum to introduce a curl in such substrate.

13. The fusing apparatus of claim 6 wherein said plurality of radiant heat sources includes;

(a) a first source for preheating said substrate transport means prior to said transport means picking up the image carrying substrate, and

(b) a second source for heating and fusing the toner images on such substrate.

14. The fusing apparatus of claim 9 wherein said stationary vacuum barrier, relative to a substrate being transported by said drum, is positioned within the drum so as to start the prevention of vacuum action at a point where fusing of the toner images on such substrate is substantially completed so that the substrate is ready to be removed from said drum.

15. The fusing apparatus of claim 13 wherein said second source of radiant heat is capable of emitting infrared flux having a wavelength less than two micrometers so as to maximize heat absorption by the toner images while minimizing heat absorption by paper type substrates.

16. The fusing apparatus of claim 13 wherein said first and said second sources of radiant heat each includes a radiant heat reflector for reflecting and concentrating emitted heat onto the toner images on the image carrying substrate.

17. The fusing apparatus of claim 13 further including first and second sensors for activating and deactivating said second source of radiant heat in response to an image carrying substrate being transported past said second source.