Method and apparatus for coupling optical fiber cables

• US 5,058,984 A
• Filed: 06/28/1990
• Issued: 10/22/1991
• Est. Priority Date: 06/30/1989
• Status: Expired due to Fees

• Current Assignee: Transradio Limited
• Original Assignee: US Philips Corporation (Koninklijke Philips N.V.)
• Inventors: Maguire, Sean, Bulman, Jonathan M., McFarlane, Glenton P.
• Primary Examiner(s): ULLAH, AKM E
• Application Number:
  US07/547,572
• Time in Patent Office: 481 Days
• Field of Search: 350/96.20-96.22
• US Class Current: 385/80
• CPC Class Codes: G02B 6/3854 Ferrules characterised by materials
• CPC Class Codes: G02B 6/3861 Adhesive bonding adhesives in general C09J
• CPC Class Codes: G02B 6/3869 Mounting ferrules to connector body, i.e. plugs
• CPC Class Codes: G02B 6/3888 Protection from over-extension or over-compression
• CPC Class Codes: G02B 6/3894 Screw-lock type

Abstract

A tubular connector body (10) has one end (11) for receiving an optical fibre cable (1) having a plastics outer sleeve (3) protecting an optical fibre (2) and carries at the other end (12) connection means (20) for coupling to another similar connection body. A ferrule (30) is mounted within the other end (12) of the connector body (10) to support an exposed end portion (2a) of the optical fibre (2) within an irradiation settable adhesive material (40) injected into the ferrule (30). A deformable gripping member (50) is inserted into the one end (11) of the connector body (10) to grip an end portion (3a) of the plastics outer sleeve (3) of the cable upon deformation of the gripping member (50) by application of a force to the one end (11) of the tubular connector body (10).

Claims

1. A method of enabling an optical fibre cable having a plastics outer sleeve to be optically coupled to another optical fibre cable or active device, which method comprises providing a tubular connector body having one end for receiving an optical fibre cable and carrying at the other end connection means for coupling to another connector body, mounting a ferrule for supporting an optical fibre within the other end of the connector body, inserting a deformable tubular gripping member into the one end of the connector body, injecting a settable adhesive material into the ferrule, removing the plastics outer sleeve from an end portion of the optical fibre cable, inserting the optical fibre cable into the other end of the connector body until the exposed end portion of the optical fibre passes through the ferrule, and an end portion of the plastics outer sleeve is received within the deformable gripping member, applying a force to the one end of the connector body causing the gripping member to deform so as to grip the end portion of the plastics outer sleeve, and irradiating the connector body to cause the adhesive material to set to secure the end portion of the optical fibre within the ferrule.

2. A method according to claim 1, which further comprises providing the ferrule as a ceramic ferrule and mounting the ferrule within the other end of the connector body so that the ferrule projects from the connector body, injecting the adhesive material as a light curable resin into the ferrule and causing the resin to set by irradiation with light of a wavelength which passes into the ceramics ferrule.

3. A method according to claim 2, which further comprises using as the deformable gripping member an elongate tubular sleeve having an inner surface provided with gripping means and having one or more longitudinally extending slots, and causing the deformable gripping member to deform by crimping the one end of the connector body to cause the slot(s) to close.

4. A method according to claim 1, which further comprises using as the deformable gripping member an elongate tubular sleeve having an inner surface provided with gripping means and having one or more longitudinaly extending slots, and causing the deformable gripping member to deform by crimping the one end of the connector body to cause the slot(s) to close.

5. Apparatus for enabling an optical fibre cable having a plastics outer sleeve to be optically coupled to another optical fibre cable, the apparatus comprising a tubular connector body having one end for receiving an optical fibre cable and carrying at the other end connection means for coupling to another connector body, a ferrule for mounting within the other end of the connector body to support an exposed end portion of an optical fibre within an irradiation settable adhesive material injected into the ferrule, and a deformable tubular gripping member for insertion into the one end of the connector body to grip an end portion of the plastics outer sleeve of the cable upon deformation of the gripping member by application of a force to the one end of the connector body.

6. Apparatus according to claim 5, wherein the ferrule is a ceramic ferrule and the irradiation settable adhesive material is a resin is settable by light of a wavelength which passes into the ferrule.

7. Apparatus according to claim 6, wherein the deformable member comprises an elongate tubular sleeve having an inner surface provided with gripping means and having one or more longitudinally extending slots for allowing the gripping sleeve to be deformed upon crimping of the one end of the connector body to cause the gripping surface to grip the end portion of the plastics outer sleeve.

8. Apparatus according to claim 5, wherein the deformable member comprises an elongate tubular sleeve having an inner surface provided with gripping means and having one or more longitudinally extending slots for allowing the gripping sleeve to be deformed upon crimping of the one end of the connector body to cause the gripping surface to grip the end portion of the plastics outer sleeve.

9. Apparatus according to claim 8, wherein the gripping sleeve has four longitudinally extending slots spaced evenly about the periphery of the gripping sleeve.

10. Apparatus according to claim 9, wherein the gripping means comprises a screwthread formed on the inner surface of the tubular gripping sleeve.

11. Apparatus according to claim 8, wherein the gripping means comprises a screwthread formed on the inner surface of the tubular gripping sleeve.

12. A fibre optic cable connector for enabling an optical fibre cable having a plastics outer sleeve to be optically coupled to another optical fibre cable, the connector comprising a tubular connector body receiving at one end an optical fibre cable and carrying at the other end connection means for coupling to another connector body, a tubular gripping member received within the one end of the connector body and deformed by application of a force to the one end of the connector body so as to grip an end portion of the plastics outer sleeve of the cable, and a ferrule mounted within the other end of the connector body and supporting an exposed end portion of an optical fibre within irradiation set adhesive material.

13. A connector accoding to claim 12, wherein the ferrule is a ceramic ferrule and the irradiation set adhesive material comprises a resin set by light of a wavelength capable of passing into the ferrule.

14. A connector according to claim 13, wherein the tubular gripping member comprises an elongate tubular sleeve having an inner surface provided with gripping means and having one or more longitudinally extending slots deformed by crimping of the one end of the connector body so as to grip the end portion of the plastics outer sleeve.

15. A connector according to claim 12, wherein the tubular gripping member comprises an elongate tubular sleeve having an inner surface provided with gripping means and having one or more longitudinally extending slots deformed by crimping of the one end of the connector body so as to grip the end portion of the plastics outer sleeve.

16. A connector according to claim 15, wherein the gripping sleeve has four longitudinally extending slots spaced evenly about the periphery of the gripping sleeve.

17. A connector according to claim 15, wherein the gripping means comprises a screwthread formed on the inner surface of the tubular gripping sleeve.

18. A connector according to claim 16, wherein the gripping means comprises a screwthread formed on the inner surface of the tubular gripping sleeve.