Battery voltmeter

• US 5,059,895 A
• Filed: 04/04/1990
• Issued: 10/22/1991
• Est. Priority Date: 04/04/1990
• Status: Expired due to Term

• Current Assignee: Eastman Kodak Company
• Original Assignee: Eastman Kodak Company
• Inventors: Cataldi, Richard T., Heirigs, Henry J., Leo, John C., Hein, Patrick D.
• Primary Examiner(s): Wieder, Kenneth A.
• Assistant Examiner(s): Regan, Maura K.
• Application Number:
  US07/504,504
• Time in Patent Office: 566 Days
• Field of Search: 324/435, 324/437, 324/104, 324/106, 429/7, 429/90, 429/91, 429/92
• US Class Current: 324/104
• CPC Class Codes: G01D 7/005 Indication of measured value by colour change
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H01M 10/488 Cells or batteries combined with indicating means for external visualization of the condition, e.g. by change of colour or of light density
• CPC Class Codes: H01M 6/505 Cells combined with indicating means for external visualization of the condition, e.g. by change of colour or of light intensity
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

The present invention discloses a battery voltmeter comprising:

A) a dielectric layer;

B) a conductive layer above or below one of the surfaces of the dielectric layer; and

C) a temperature sensitive color indicator layer in thermal contact with the conductive layer,

characterized in that the conductive layer has i) thermal insulating means under one of its surfaces and ii) sufficient heat generating capacity to affect a change in the temperature sensitive color indicator layer. The voltmeter can be intergrated into a label and attached directly to a battery.

Claims

1. A voltmeter comprising:

A) a dielectric layer;

B) a conductive layer above or below one of the surfaces of the dielectric layer; and

C) a temperature sensitive color indicator layer in thermal contact with the conductive layer,

characterized in that the conductive layer has i) an air pocket under one of its surfaces and ii) sufficient heat generating capacity to affect a change in the temperature sensitive color indicator layer.

2. The voltmeter of claim 1 wherein the air pocket is formed by standoffs located on the dielectric layer surface most distant from the conductive layer.

3. The voltmeter of claim 1 wherein the color indicator layer is selected from thermochromic inks, liquid crystalline materials and thermochromic tapes.

4. The voltmeter of claim 1 wherein the conductive layer is formed from conductive inks, conductive polymers, metal foil or metal wire.

5. The voltmeter of claim 4 wherein the conductive inks comprise silver, copper, carbon or mixtures thereof.

6. The voltmeter of claim 1 wherein the insulating means is formed by placing a temperature insulating material under the conductive layer.

7. The voltmeter of claim 1 wherein the color indicator layer changes from:

A) a color to colorless;

B) colorless to a color;

or

C) one color to a second color.

8. The voltmeter of claim 1 wherein the graphics layer includes a scale calibrated to indicate battery voltage, current, or battery useful life according to changes in the color indicator layer.

9. A label comprising voltmeter according to claim 1.

10. A label having a window cut out area therein in which a voltmeter according to claim 1 resides.

11. A label comprising an integral battery voltmeter having:

A) a dielectric layer;

B) a conductive layer above or below the dielectric layer; and

C) a temperature sensitive color indicator layer in thermal contact with the conductive layer,

characterized in that

     1) the conductive layer has i) sufficient heat generating capacity to affect a change in the temperature sensitive color indictor layer and ii) sufficient thermal insulating means under one of its surfaces to overcome heat sinking when the voltmeter is in contact with a battery having an electrically conductive housing and

     2) the voltmeter includes means for forming an electrical switch with the electrically conductive battery housing.

13. The label of claim 11, wherein the dielectric layer also serves as the label.

16. A label according to claim 11 or 12 wherein one or both ends of the conductive layer are in registration with holes in the dielectric layer.

17. A label according to any one of claims 11 or 12 wherein a graphics layer having a scale calibrated for voltage or current is included below or alongside the color indicator layer.

18. A label according to claim 11 or 12 wherein the temperature insulating means is formed by placing a temperature insulating material under the conductive layer.

19. A label according to claim 11 or 12 wherein the temperature insulating means forms an air pocket.

12. A label comprising an integral battery voltmeter having a plurality of layers in the following order:

A) a dielectric layer;

B) a conductive layer;

C) one or more substrate layers for the label;

D) a temperature sensitive color indicator layer; and

characterized in that

     1) the conductive layer has i) sufficient heat generating capacity to affect a change in the temperature sensitive color indicator layer and ii) sufficient thermal insulating means under one of its surfaces to overcome heat sinking when the voltmeter is in contact with a battery having an electrically conducting housing and

     2) the voltmeter includes means for forming an electrical switch with the electrically conductive battery housing.

14. The label of claim 12 wherein one or more layers are included for labeling purposes between the conductive layer and the color indicator layer.

15. A label according to claim 14 wherein one or both ends of the conductive layer extends beyond one or both edges of the label.

20. A battery having a label with an integral voltmeter;

wherein the voltmeter comprises;

A) a dielectric layer;

B) a conductive layer above or below the dielectric layer; and

C) a temperature sensitive color indicator layer in thermal contact with the conductive layer,

characterized in that

     1) the conductive layer has i) sufficient heat generating capacity to affect a change in the temperature sensitive color indicator layer and ii) sufficient thermal insulating means under one of its surfaces to overcome heat sinking when the voltmeter is in contact with a battery having an electrically conducting housing and

     2) the voltmeter includes means for forming an electrical switch with the electrically conductive battery housing.

22. The battery of claim 20 wherein the dielectric layer also serves as the label.

24. A battery according to claim 20 or 21 wherein the ends of the conductive layer are each of sufficient length to make electrical contact with each battery electrode.

25. A battery according to claim 20 or 21 wherein one or both terminals of the conductive layers are in registration with different holes in the dielectric layer thereby forming membrane electrical switches for activating the voltmeter.

26. A battery according to claim 20 or 21 wherein one end the conductive layer is in electrical contact with one electrode of the battery and the other end has tab that extends above or below one of the edges of the label sufficiently to engage the other battery electrode thereby forming an electrical switch.

27. A battery according to claim 20 or 21 wherein one of the end of the conductive layer is in electrical contact with one electrode of the battery and the other end forms a tab that extends above or below one of the edges of the label sufficiently to engage the other battery electrode through an accessory electrical conductor thereby forming an electrical switch.

28. A battery according to claim 20 or 21 wherein the insulating means is formed by inserting a temperature insulating material between the battery surface and the conductive layer.

21. A battery having a label with an integral voltmeter;

wherein the voltmeter comprises a plurality of layers in the following order;

A) a dielectric layer;

B) a conductive layer;

C) one or more substrate layers for the label; and

D) a temperature sensitive color indicator layer,

characterized in that

     1) the conductive layer has i) sufficient heat generating capacity to affect a change in the temperature sensitive color indicator layer and ii) sufficient thermal insulating means under one of its surfaces to overcome heat sinking when the voltmeter is in contact with a battery having an electrically conducting housing and

     2) the voltmeter includes means for forming an electrical switch with the electrically conductive battery housing.

23. The battery of claim 21 wherein one or more layers are included for labeling purposes between the conductive layer and the color indicator layer.

29. A battery according to claim 21 wherein insulating means is an air pocket under the dielectric substrate under the area of the conductive layer.