Apparatus and method for illuminating a printed circuit board for inspection

• US 5,060,065 A
• Filed: 02/23/1990
• Issued: 10/22/1991
• Est. Priority Date: 02/23/1990
• Status: Expired due to Term

• Current Assignee: Cimflex Teknowledge Corporation
• Original Assignee: Cimflex Teknowledge Corporation
• Inventors: Wasserman, Harold
• Primary Examiner(s): Britton, Howard W.
• Assistant Examiner(s): Hsia, Sherrie
• Application Number:
  US07/483,882
• Time in Patent Office: 606 Days
• Field of Search: 358/106, 358/101, 358/107, 382/8, 250/561, 356/394, 356/375
• US Class Current: 348/131
• CPC Class Codes: G01N 21/8806 Specially adapted optical and illumination features
• CPC Class Codes: G01N 21/95684 Patterns showing highly reflecting parts, e.g. metallic elements
• CPC Class Codes: G01R 31/309 of printed or hybrid circuits or circuit substrates

Abstract

A printed circuit board inspection device includes a lighting system for use with the series of cameras associated with the printed circuit board inspection device which is essentially domed in configuration, and which incorporates a plurality of selectively controllable light emitting diodes for developing desired lighting patterns. The light emitting diodes are arranged within the domed fixture to form an array of defined latitudes and longitudes, and are capable of selective activation to develop the particular lighting patterns which are desired. This permits an acquisition of images useful in developing a "topographical display" of the acquired image, which is useful in enhancing the subsequent inspections which are to be performed.

Claims

1. An apparatus for inspecting a printed circuit board, and components affixed to said printed circuit board, said components having leads or pins for engaging features of said printed circuit board for soldered connection thereto, said apparatus comprising:

means for illuminating said printed circuit board and said components; and

camera means for receiving light reflected from said printed circuit board and said components, and for producing an electrical signal which varies responsive to the reflected light received by said camera means;

wherein said illuminating means in comprised of a substantially dome-shaped fixture incorporating an array of individually addressable light producing elements defining a plurality of latitudes and longitudes of the dome-shaped fixture, and means for selectively controlling the light producing elements to activate subsets of the light producing elements within the array at intersections of latitudes and longitudes of the dome-shaped fixture.

2. The apparatus of claim 1 wherein said camera means is comprised of four orthogonally disposed cameras associated with said illuminating means.

3. The apparatus of claim 1 wherein said light producing elements are light emitting diodes.

4. The apparatus of claim 1 wherein light emitting diodes grouped along a selected latitude are simultaneously operable to develop a ring of light.

5. The apparatus of claim 4 which further comprises means for sequentially operating light emitting diodes grouped along selected latitudes to develop a series of rings of light.

6. The apparatus of claim 1 wherein light emitting diodes grouped in a selected quadrant are simultaneously operable to develop a directed source of light.

7. The apparatus of claim 1 which further comprises means for acquiring images from said camera means, for storage in a buffer.

8. The apparatus of claim 7 wherein said light producing elements are controllable to develop a plurality of rings of light, and wherein said acquiring means acquires a plurality of images corresponding to said plurality of rings of light.

9. The apparatus of claim 8 wherein said rings of light illuminate different topographical zones associated with said components and said leads or pins.

10. The apparatus of claim 9 wherein said rings of light are sequentially and serially operated.

11. The apparatus of claim 9 wherein said rings of light are operated to produce substantially constant levels of light.

12. The apparatus of claim 9 which further comprises means for assigning colors to said different topographical zones, for display on a color monitor.

13. The apparatus of claim 9 which further comprises means for assigning light levels to said different topographical zones, and for performing weighted and volumetric calculations responsive to said assigned light levels.

14. The apparatus of claim 13 wherein said camera means is comprised of four orthogonally disposed cameras, and wherein said calculation performing means includes means for correlating data stored in said buffer for different ones of said cameras.

15. In an apparatus for inspecting a printed circuit board, and components affixed to said printed circuit board, said components having leads or pins for engaging features of said printed circuit board for soldered connection thereto, said apparatus comprising means for illuminating said printed circuit board and said components, and camera means for receiving light reflected from said printed circuit board and said components, and for producing an electrical signal which varies responsive to the reflected light received by said camera means, an improved illuminating means comprising a substantially dome-shaped fixture incorporating an array of individually addressable light producing elements defining a plurality of latitudes and longitudes of the dome-shaped fixture, and means for selectively controlling the light producing elements to activate subsets of the light-producing elements within the array at intersections of latitudes and longitudes of the dome-shaped fixture.

16. The apparatus of claim 15 wherein said camera means is comprised of four orthogonally disposed cameras associated with said illuminating means.

17. The apparatus of claim 15 wherein said light producing elements are light emitting diodes.

18. The apparatus of claim 15 wherein light emitting diodes grouped along a selected latitude are simultaneously operable to develop a ring of light.

19. The apparatus of claim 18 which further comprises means for sequentially operating light emitting diodes grouped along selected latitudes to develop a series of rings of light.

20. The apparatus of claim 19 wherein said rings of light illuminate different topographical zones associated with said components and said leads or pins.

21. The apparatus of claim 20 wherein said rings of light are sequentially and serially operated

22. The apparatus of claim 20 wherein said rings of light are operated to develop substantially constant levels of

23. The apparatus of claim 15 wherein light emitting diodes grouped in a selected quadrant are simultaneously operable to develop a directed source of light.

24. A method for inspecting a printed circuit board, and components affixed to said printed circuit board, said components having leads or pins for engaging features of said printed circuit board for soldered connection thereto, said method comprising the steps of:

illuminating said printed circuit board and said components making use of illuminating means including a substantially dome-shaped fixture incorporating an array of individually addressable light producing elements defining plurality of latitudes and longitudes of the dome-shaped fixture;

selectively controlling the light-producing elements to activate subsets of the light-producing elements within the array at intersections of latitudes and longitudes of the dome-shaped fixture; and

receiving light reflected from said printed circuit board and said components making use of camera means for producing an electrical signal which varies responsive to the reflected light received by said camera means.

25. The method of claim 24 which further includes developing a ring of light by simultaneously operating light producing elements grouped along a selected latitude

26. The method of claim 25 which further includes sequentially operating light producing elements grouped along selected latitudes to develop a series of rings of light.

27. The method of claim 24 which further includes developing a directed source of light by simultaneously operating light producing elements grouped in a selected quadrant.

28. The method of claim 24, which further includes developing a topographical mapping of said printed circuit board and said components responsive to said electrical signal provided by said camera means.

29. The method of claim 28 which further includes acquiring images from said camera means, and storing said images as data in a buffer.

30. The method of claim 29 which further includes controlling said light producing elements to develop a plurality of rings of light, and acquiring a plurality of images corresponding to said plurality of rings of light.

31. The method of claim 30 wherein said rings of light illuminate different topographical zones associated with said components and said leads or pins.

32. The method of claim 31 wherein said rings of light are sequentially and serially operated.

33. The method of claim 31 wherein said rings of light are operated to develop substantially constant levels of light.

34. The method of claim 31 which further includes assigning colors to said different topographical zones, for display on a color monitor.

35. The method of claim 31 which further includes assigning light levels to said different topographical zones, and performing weighted and volumetric calculations responsive to said assigned light levels.

36. The method of claim 35 wherein said camera means is comprised of four orthogonally disposed cameras, and which further includes correlating data stored in said buffer for different ones of said cameras.