Ultrasonic distance measuring system

• US 5,060,205 A
• Filed: 05/29/1990
• Issued: 10/22/1991
• Est. Priority Date: 05/29/1990
• Status: Expired due to Term

• Current Assignee: Deere & Company
• Original Assignee: Deere & Company
• Inventors: Phelan, James J.
• Primary Examiner(s): Pihulic, Daniel T.
• Application Number:
  US07/529,828
• Time in Patent Office: 511 Days
• Field of Search: 367/98, 367/99, 367/97, 367/112, 367/105
• US Class Current: 367/98
• CPC Class Codes: A01B 63/111 regulating working depth of implements
• CPC Class Codes: A01B 63/1112 using a non-tactile ground distance measurement, e.g. using reflection of waves
• CPC Class Codes: A01B 63/114 to achieve a constant working depth
• CPC Class Codes: G01S 15/10 using transmission of interrupted, pulse-modulated waves determination of distance by phase measurement G01S15/32
• CPC Class Codes: G01S 15/88 Sonar systems specially adapted for specific applications seismic or acoustic prospecting or detecting G01V1/00
• CPC Class Codes: G01S 7/527 Extracting wanted echo signals Doppler systems G01S15/50
• CPC Class Codes: G01S 7/539 using analysis of echo signal for target characterisation; Target signature; Target cross-section

Abstract

A distance sensing system includes an ultrasonic transducer, a transceiver and a microcontroller-based signal processing unit. The transducer periodically generates and directs towards the terrain a dual frequency ultrasonic signal. Echo signals from the ground and/or any intervening crop or trash are reflected back to the transducer and are processed. The system generates amplified and filtered echo envelope signals. Leading and trailing edge times are determined as the times the echo signals cross a threshold value which is a certain proportion of a maximum echo amplitude value. A near distance value is derived from the leading edge time of the first echo which exceeds a minimum amplitude. A far distance value is determined as the trailing edge time of the last echo signal which has an amplitude which exceeds a certain value. Multiple echo time and amplitude values are derived from the maximum amplitude echo. These values are used to prevent echoes which occur after the multiple echo time with less than a certain amplitude from being used in the determination of the far distance value. This far distance value represents the distance to ground and weaker, earlier echoes from trash or crop and later, multiple echoes may be ignored.

Claims

1. A distance measuring system, comprising:

a transducer for generating at a transmit time a transmit pulse towards a surface the distance to which is to be measured and for receiving a plurality of echo signals reflected from the surface and from other surfaces exposed to the transmit pulse;

means for determining a trailing edge time for each echo signal, the trailing edge time being defined as the time at which an amplitude of an echo signal crosses a threshold with a negative slope; and

means for determining a distance value from the transmit time and the trailing edge time of the last of said a minimum amplitude.

2. The distance measuring system of claim 1, wherein:

the minimum amplitude is a certain proportion of a maximum amplitude of the echo signals.

3. A method for measuring a distance between a transducer and a surface, comprising the following steps:

a) transmitting at a transmit time an acoustic signal from the transducer so that the transducer receives reflected echo signals, including an echo signal reflected from the surface;

b) determining amplitude and time data for a maximum echo signal having a peak amplitude which is larger than the peak amplitude of all the other echo signals received by the transducer;

c) from the amplitude and time data for the maximum echo signal, determining an estimated multiple echo amplitude and an estimated multiple echo time for an echo signal which could result from multiple reflections of the transmit pulse;

d) determining whether the amplitude of a particular echo signal exceeds a certain minimum amplitude;

e) if the amplitude of said particular echo exceeds said certain minimum amplitude and the particular echo signal was received before the estimated multiple echo time, determining the distance value from the transmit time and a time of said particular echo signal; and

f) if the amplitude of said particular echo signal exceeds the certain minimum amplitude and said particular echo signal was received not before the multiple echo time and the amplitude of said particular echo signal exceeds the estimated multiple echo amplitude, determining the distance value from the transmit time and a time of said particular echo signal.

4. The method of claim 3, wherein:

the distance value is determined from the transmit time and from a trailing edge time of the particular echo signal, the trailing edge time of an echo signal corresponding to a time at which a distance corrected amplitude of the echo signal crosses a threshold value.

5. The method of claim 3, wherein:

the distance value is determined from the transmit time and from a trailing edge time of the particular echo signal, the trailing edge time of an echo signal corresponding to a time at which an amplitude of the echo signal is decreasing and crosses a threshold value.

6. The method of claim 3, wherein:

the distance value is determined form the transmit time and from a trailing edge time of the particular echo signal.

7. The method of claim 3, wherein:

the multiple echo amplitude differs from the certain minimum amplitude.

8. The method of claim 3, wherein:

minimum amplitude is derived as a certain proportion of a largest amplitude of all echo signals received by the transducer.

9. The method of claim 3, wherein:

the estimated multiple echo amplitude is derived as a certain proportion of a largest amplitude of all echo signals received by the transducer.

10. The method of claim 3, wherein:

if the particular echo signal was received before the multiple echo time, the distance value is determined from the transmit time and from a trailing edge time of said particular echo if said particular echo has a distance-corrected amplitude which exceeds a certain minimum amplitude.

11. A distance measuring system comprising:

a transceiver for transmitting a transmit signal towards a surface, the distance to which is to be measured, and for receiving echo signals reflected from the surface;

a plurality of amplifiers, each receiving the echo signals, having a different amplifier gain generating a different amplified echo signal;

a signal processing unit receiving the amplified echo signals form all of the amplifiers, the unit comprising means for deriving a distance value from the amplified echo signal from a selected one of the amplifiers; and

the unit further comprising means for automatically changing said selection as a function of the amplitude of the amplified echo signal.

12. The distance measuring system of claim 11, further comprising:

means for causing the transceiver to periodically generate a plurality of transmit pulses, and

means for generating an alarm signal if no echo signals are received by the response to at least a certain number of transmit pulses.

13. The distance measuring system of claim 12, further comprising:

means for slew-rate limiting the distance values.

14. The distance measuring system of claim 11, wherein the means for automatically changing comprises:

means for determining a maximum amplitude of the amplified echo signals;

means for comparing the maximum amplitude to a first limit value and selecting a channel with a smaller gain if the maximum amplitude exceeds the first limit value;

means for comparing the maximum amplitude to a second limit value and selecting a channel with a higher gain if the maximum amplitude is less than the second limit value.

15. The distance measuring system of claim 11, further comprising:

means for setting a threshold value;

means for determining leading edge times as the times at which distance corrected echo signal amplitudes cross the threshold value with a positive slope;

means for determining trailing edge times as the times at which distance corrected echo signal amplitudes cross the threshold with a negative slope; and

means for deriving distance values from a transmit time of the transmit signal and the leading and trailing edge times.

16. The distance measuring system of claim 15, further comprising:

means for automatically adjusting the threshold value as a function of a distance corrected maximum amplitude of the echo signals.

17. The distance measuring system of claim 15, wherein:

a near distance value is determined from the leading edge time of the first amplified echo signal which has a distance corrected amplitude which exceeds a certain fraction of a distance corrected maximum amplitude of the amplified echo signals.

18. The distance measuring system of claim 15, wherein:

a far distance value is determined from the trailing edge time of the last amplified echo signal which has a distance corrected amplitude which exceeds a certain minimum amplitude.

19. A distance measuring system, comprising:

a transducer for generating at a transmit time a transmit pulse towards a surface the distance to which is to be measured and for receiving a plurality of echo signals reflected from the surface and from other surfaces exposed to the transmit pulse;

means for determining amplitude and time data for a maximum echo signal having a peak amplitude which is larger than the peak amplitude of all the other echo signals;

means for, from the amplitude and time data for the maximum echo signal, determining an estimated multiple echo amplitude and an estimated multiple echo time for an echo signal which would result from multiple reflections of the transmit pulse; and

means for determining a trailing edge time for each echo signal, the trailing edge time being defined as the time at which an amplitude of an echo signal crosses a threshold with a negative slope; and

means for determining a distance value from the transmit time and the trailing edge time of the last of said plurality of echo signals which has an amplitude which exceeds a minimum amplitude and which exceeds the estimated multiple echo amplitude if said last echo signal occurs after the estimated multiple echo time.