Electronic component mounting apparatus

• US 5,060,366 A
• Filed: 08/21/1990
• Issued: 10/29/1991
• Est. Priority Date: 09/05/1989
• Status: Expired due to Term

• Current Assignee: Fuji Machine Manufacturing Company Limited
• Original Assignee: Fuji Machine Manufacturing Company Limited
• Inventors: Asai, Koichi, Tsuda, Mamoru, Muto, Yasuo
• Primary Examiner(s): ECHOLS, PERCY W
• Application Number:
  US07/570,617
• Time in Patent Office: 434 Days
• Field of Search: 29/740, 29/741, 29/739, 29/759, 29/834, 29/836, 29/709, 29/743
• US Class Current: 29/739
• CPC Class Codes: H05K 13/041 having multiple pick-up tools
• CPC Class Codes: Y10T 29/49137 Different components
• CPC Class Codes: Y10T 29/53039 with control means energized in response to activator stimulated by condition sensor
• CPC Class Codes: Y10T 29/53174 Means to fasten electrical component to wiring board, base, or substrate
• CPC Class Codes: Y10T 29/53178 Chip component
• CPC Class Codes: Y10T 29/53183 Multilead component
• CPC Class Codes: Y10T 29/53191 Means to apply vacuum directly to position or hold work part
• CPC Class Codes: Y10T 29/53261 Means to align and advance work part

Abstract

An apparatus for mounting different sorts of electronic components on a substrate, including a table rotatable about an axis; a plurality of groups of mounting heads supported by the table, each one of the head groups consisting of a plurality of identical mounting heads that differ from the identical mounting heads of each of the other head group or groups, the mounting heads of the each one head group taking an electronic component of a corresponding one of the different sorts from an electronic component supply device and mount the electronic component on a substrate. The mounting heads of the each of the head groups being supported by the table such that the mounting heads of each head group are equiangularly distant from one another on a circle whose center is located on the axis of the table; a drive device for intermittently rotating the table about the axis, the drive device rotating the table by one of a plurality of predetermined rotation amounts for each of the intermittent rotations thereof, the rotation amounts including a rotation amount equal to the equiangular distance predetermined with respect to the mounting heads of each one head group; and a changing device for changing the one of the rotation amounts for one head group to another of the rotation amounts for another head group.

Claims

1. An apparatus for mounting different sorts of electronic components on a substrate, comprising:

a table rotatable about an axis;

a plurality of groups of mounting heads supported by said table, each of the head groups consisting of a plurality of identical mounting heads different from the mounting heads of the other head group or groups, the mounting heads of said each head group taking an electronic component of a corresponding one of said different sorts, from an electronic component supply device, and mounting said electronic component on a substrate, said mounting heads of said each head group being supported by said table such that said mounting heads of said each head group are equiangularly distant from each other on a circle whose center is located on said axis of said table;

drive means for intermittently rotating said table about said axis, said drive means rotating said table by one of a plurality of predetermined rotation amounts for each of the intermittent rotations thereof, said plurality of rotation amounts including a rotation amount equal to the equiangular distance predetermined with respect to said mounting heads of said each head group; and

changing means for changing from said one of said rotation amounts to another of said rotation amounts.

2. The apparatus as set forth in claim 1, wherein the equiangular distance predetermined with respect to the mounting heads of said each head group is different from the equiangular distance predetermined with respect to the mounting heads of each of the other head group or groups.

3. The apparatus as set forth in claim 1, wherein each of the mounting heads of said each head group is related to a closest one of the mounting heads of each of said other head group or groups on the rear side of said each mounting head of said each head group as viewed in a direction of rotation of said table, said rotation amounts further including a rotation amount equal to a predetermined angular distance between said closest one mounting head of said each of said other head group or groups, and a closest one of the mounting heads of said each head group on the front side of said closest one mounting head of said each of said other head group or groups as viewed in the rotation direction of said table.

4. The apparatus as set forth in claim 1, wherein said head groups comprise a first, a second and a third head group, the number of the mounting heads of said third head group being twice the number of the mounting heads of said second head group, the number of the mounting heads of said second head group being twice the number of the mounting heads of said first head group.

5. The apparatus as set forth in claim 4, wherein said first, second and third head groups consist of two, four and eight mounting heads, respectively, the fourteen mounting heads of said first, second and third head groups being disposed at fourteen locations out of sixteen locations which are equiangularly distant from each other on said circle.

6. The apparatus as set forth in claim 5, wherein the mounting heads of said first, second and third head groups take a large-size, a medium-size and a small-size electronic component from said electronic component supply device, respectively, and mount said large-size, medium-size and small-size electronic components on said substrate, respectively.

7. The apparatus as set forth in claim 1, wherein said table includes an even number of mounting head support portions, the mounting head support portions supporting said mounting heads of said head groups such that the number of said mounting heads is smaller than the number of said mounting head support portions.

8. The apparatus as set forth in claim 1, further comprising an electronic component take station in which said electronic component supply device is located, and an electronic component mount station in which said substrate is located, said take and mount stations being provided at respective locations which are diametrically opposite to each other with respect to said axis of said table, the mounting heads of said head groups being supported by said table such that the number of the mounting heads of each of said head groups is even.

9. The apparatus as set forth in claim 8, further comprising an electronic component position error detect station provided at a location between said electronic component take and mount stations at which location none of the mounting heads of said head groups is stopped, said position error detect station comprising image pickup means for taking a projected image of an electronic component held by a mounting head which is being moved from said take station to said mount station and converting the projected image into binary coded signals, said image pickup means being disposed under a circular path along which said mounting head is moved as said table is rotated, said position error detect station further comprising error calculating means for comparing said binary coded signals with reference binary coded signals representative of a nominal position of said electronic component, and thereby calculating position errors, Δ

X and Δ

Y, of a reference point on said electronic component held by said mounting head, and an angular error, Δ

θ

, of said electronic component about said reference point, said error calculating means being connected to said image pickup means.

10. The apparatus as set forth in claim 1, further comprising memory means for storing data relating to the equiangular distance predetermined with respect to said mounting heads of said each head group, and control means for controlling said drive means to intermittently rotate said table according to the data stored in said memory means.

11. The apparatus as set forth in claim 1, further comprising identifying means for identifying, each time said table is stopped, which one of said mounting heads is stopped at a reference place on a circular path along which said mounting heads are moved as said table is rotated by said drive means.

12. The apparatus as set forth in claim 11, wherein said identifying means comprises:

measuring means for measuring the rotation amount of said table, said measuring means resetting the measured rotation amount to zero each time each of the mounting heads of one of said head groups is stopped at said reference place, said one head group consisting of the smallest number of mounting heads;

memory means for storing data relating to a predetermined angular distance between said each of the mounting heads of said one head group having the smallest number of mounting heads and each of the mounting heads of the other head group or groups which are disposed between said each of the mounting heads of said one head group and a closest one of the mounting heads of said one head group, said closest one mounting head being adjacent to said each of the mounting heads of said one head group on the rear side of said each of the mounting heads of said one head group as viewed in a direction of rotation of said table; and

comparing means for comparing the rotation amount of said table measured by said measuring means with the data sorted in said memory means each time said each of the mounting heads of said other head group or groups is stopped at said reference place, and thereby identifying which one of said mounting heads of said other head group or groups is stopped at said reference place.

13. The apparatus as set forth in claim 11, wherein said identifying means comprises:

measuring means for measuring a rotation amount of said table, said measuring means resetting the measured rotation amount to zero each time each of at least one of the mounting heads of one of said head groups is stopped at said reference place, said one head group consisting of the smallest number of mounting heads;

memory means for storing data relating to a predetermined angular distance between said each of at least one of the mounting heads of said one head group and each of the mounting heads of any head group which are disposed on the rear side of said each of at least one of the mounting heads of said one head group as viewed in a direction of rotation of said table; and

comparable means for comparing the rotation amount of said table measured by said measuring means with the data stored in said memory means each time said each of the rearward disposed mounting heads is stopped at said reference place, and thereby identifying which one of said rearward disposed mounting heads is stopped at said reference place.

14. The apparatus as set forth in claim 1, further comprising:

an electronic component take station in which said electronic component supply device is located, and an electronic component mount station in which said substrate is located, said take and mount stations being provided at respective locations which are diametrically opposite to each other with respect to said axis of said table, the mounting heads of said head groups being supported by said table such that the number of the mounting heads of each of said head groups is even; and

generating means for generating a head group change signal for changing a head group which currently is used for the electronic component taking and mounting operation, to another head group which subsequently is used for the same operation; and

transition control means for controlling said drive means, upon generation of said head group change signal, to intermittently rotate said table such that the mounting heads of both said current head group and said subsequent head group are stopped at said electronic component take and mount stations, until the mounting heads of said current head group mount on said substrate all the electronic components that have been held thereby.

15. The apparatus as set forth in claim 14, wherein said transition control means comprises:

judging means for judging whether or not the head group change commanded by said head group change signal is such that the number of the mounting heads of said subsequent head group is smaller than the number of the mounting heads of said current head group; and

transition stop control means for selecting one of two predetermined programs depending upon the affirmative or negative judgement of said judging means, and controlling said drive means according to the selected one program so that the mounting heads of both said current and subsequent head groups are stopped at said electronic component take and mount stations.

16. The apparatus as set forth in claim 15, wherein said transition stop control means comprises memory means for storing data relating to a predetermined angular distance between each of the mounting heads of said each head group and a closest one of the mounting heads of each of said other head group or groups on the rear side of said each mounting head of said each head group as viewed in a direction of rotation of said table, said transition stop control means controlling said drive means based on the data stored in said memory means.