Building structure

• US 5,060,426 A
• Filed: 04/18/1986
• Issued: 10/29/1991
• Est. Priority Date: 04/18/1986
• Status: Expired due to Fees

• Current Assignee: Hypertat Corporation
• Original Assignee: Hypertat Corporation
• Inventors: Jantzen, Michael E.
• Primary Examiner(s): Raduazo, Henry E.
• Application Number:
  US06/853,778
• Time in Patent Office: 2,020 Days
• Field of Search: 52/86, 52/89, 52/263, 52/584, 52/126.6
• US Class Current: 52/86
• CPC Class Codes: E04B 1/34321 mainly constituted by panels
• CPC Class Codes: E04B 1/344 with hinged parts

Abstract

An easily transported and erected building structure formed in part as a vault made of interlocking voussoirs in the form of identical insulated boxes. Permanent exterior joint connectors prestress the voussoirs for strength. Easily installed interior clips join the voussiers. A floor made of insulated boxes is supported on a quickly-assembled adjustable structural frame. End walls made of insulating boxes close the ends of the vault or vaults. External cladding and interior finishing panels, corresponding generally to the dimensions of the voussoirs, are easily installed and removed. Interior raceways are formed along the joinder lines of the insulated boxes. All of the parts of the structure are designed for erection of the structure in harsh environments, without handling small loose parts.

Claims

1. A building structure comprising a plurality of voussoirs stacked to form at least a part of a barrel vault, each of said voussoirs comprising a rectangular outer wall and a rectangular inner wall, said inner wall being smaller in at least one dimension than said outer wall, each of said voussoirs including interconnecting means on at least two parallel horizontal sides of said outer wall for connecting said voussoir to other said voussoirs, and wherein said interconnecting means cause said outer wall to be tensioned when said voussoirs are stacked.

2. The building structure of claim 1 wherein said voussoirs have substantially the same dimensions, each of said outer walls having a height of from three to five feet, eight of said voussoirs being stacked to form an arch section of a full barrel vault, the lowermost voussoirs being vertical.

3. A building structure having walls and roof portions defining an enclosed volume, said walls and roof consisting essentially of a plurality of modules, each of said modules having a broad outer wall and a broad inner wall generally parallel to and spaced from said broad outer wall, and lip means, positioned around the periphery of said inner wall, for connecting said module to other said modules,

most of said modules have a dimensions of from three feet to five feet wide by from three feet to nine feet tall by from three inches to eighteen inches deep and a volume of from three cubic feet to forty cubic feet,

all of said modules having a weight of less than two hundred pounds,

said modules being placed edge to edge so that said broad inner walls define an interior surface of said structure, and

connector means accessible only from within said structure for connecting said lip means of adjacent modules to each other to provide a secure structure.

4. The structure of claim 3 wherein said lips form a lattice, and wherein said structure includes at least one elongate utility line extending across a plurality of said modules, said utility line being supported by said lip means.

5. The structure of claim 4 wherein said broad inner walls are rectangular and have four edges.

6. The structure of claim 3 wherein said modules form walls, roof and floor of said structure.

7. The structure of claim 3 further including finishing panels attached to said lip means, said finishing panels having dimensions substantially equal to the dimensions of said inner walls and being parallel to and spaced from said inner walls of said modules.

8. The structure of claim 3 wherein said connector means comprise generally U-shaped clips.

9. The structure of claim 8 wherein said lips include apertures, said apertures being aligned when said modules are assembled, and wherein said clips include pins extending through said apertures of said lips of adjacent modules, said clips being rotatable around said pins to compress said lips.

10. The structure of claim 3 wherein each of said modules includes interconnecting means on at least two parallel sides of said outer wall, for connecting said module to other said modules.

11. The structure of claim 10 wherein at least some of said modules are voussoirs, said inner wall of each voussoir being smaller in at least one dimension than said outer wall, wherein said voussoirs are stacked to form at least a part of an arch, and wherein said interconnecting means cause said outer wall of said voussoirs to be tensioned when said voussoirs are stacked.

12. The structure of claim 3 wherein at least some of said modules are voussoirs, said inner wall of each voussoir being smaller in at least one dimension than said outer wall, and wherein said voussoirs are stacked to form at least a part of an arch.

13. The structure of claim 3 wherein at least some of said modules are voussoirs, said voussoirs being identical in size and shape, each of said voussoirs having a width of from about three feet to about five feet, a height of from about three feet to about five feet, and a depth of from about six inches to about eighteen inches, said voussoirs forming at least two walls and a roof of said structure.

14. The structure of claim 13 wherein said inner wall of each voussoir is shorter than said outer wall, and wherein said voussoirs are stacked to form an arch.

15. A building structure comprising a plurality of identical modules, each of said modules being in the form of a six-sided hollow box filled with an insulating material to give an insulation value of at least R-35, said box comprising a rectangular outer wall, a rectangular inner wall, said inner wall being generally parallel to and spaced from said outer wall and being smaller in at least one dimension than said outer wall, a pair of trapezoidal side walls, and a pair of rectangular side walls, and means for releasably interconnecting said modules to form at least a major portion of said structure, said modules eliminating thermal bridges of less than R-10 at the perimeters of said modules in the completed building structure.

16. A building structure comprising a plurality of six-sided modules, each of said modules comprising a rectangular outer wall and a rectangular inner wall, said inner wall being generally parallel to and spaced from said outer wall and being shorter than said outer wall, and connecting means for connecting said modules to each other to form a structure having an outer wall and an inner wall, said connecting means comprising hook and cove means carried by said outer walls of said modules for connecting said modules to each other, and lip means carried by said inner walls of said module for connection to each other to draw said modules tightly together, said connector means and said modules being so shaped and proportioned as to cause both said outer wall and said inner wall of said structure to be tensioned when said modules are connected and drawn tightly together.

17. The building structure of claim 16 wherein said lip means comprise inwardly extending lips, said lips being spaced apart and being held by clips when said modules are assembled.

18. A building structure comprising at least one portion formed from arch elements forming a self-supporting full barrel vault having an axial length, a height, and a width, and at least a second portion formed from arch elements and vertical wall elements forming a half barrel vault having an axial length substantially greater than the width of said full barrel vault and a height equal to the height of said full barrel vault, said half barrel vault being perpendicular to said full barrel vault, an end of said full barrel vault mating with said vertical wall elements of said half barrel vault to form a continuous T-shaped interior of said building structure.

19. The structure of claim 18 wherein said arch elements are of a single size and shape, wherein four said arch elements are stacked to form an arch section of said half vault, and eight said arch elements are stacked to form an arch section of said full vault.

20. The structure of claim 19 wherein said structure is frameless and wherein said arch elements are voussoirs stacked to form half arches arranged side to side to form said half barrel vault, interconnecting means on the outside of said vault for releasably connecting voussoirs in each half arch to each other, and connecting means for releasably attaching said half arches to each other.

21. The building of claim 19 wherein said vertical wall includes means defining an arched opening mating with said end of said full barrel vault.

22. The building of claim 20 including a further plurality of voussoirs stacked to form said full barrel vault.

23. The building of claim 20 further including an end wall at least partially enclosed by one said half arch at each end of said half barrel vault.

24. The building of claim 20 wherein each said voussoir includes an outside skin, an inside skin, and an insulator of a different material from either said outside skin or said inside skin between said outside skin and said inside skin.

25. A building structure comprising a plurality of modules forming a major portion of said structure, each of said modules having an inside face and an outside face, each of said faces having a width of from about three feet to about five feet and a height of from about three feet to about five feet, and a plurality of finishing panels attached to said modules, said finishing panels having dimensions substantially equal to the dimensions of said inner faces and being parallel to and spaced from said inner faces of said modules, said finishing panels defining an inner wall of said structure.

26. A building structure comprising a plurality of modules forming a major portion of said structure, each of said modules having an inside face and an outside face, each of said faces having a width of from about three feet to about five feet and a height of from about three feet to about five feet, said modules being rigidly connected to each other, and a plurality of cladding shingles attached to said modules, said cladding shingles having dimensions slightly greater than the dimensions of said outer faces and being spaced from said outer faces of said modules in one-to-one relation to said modules, said cladding shingles overlapping each other to define a substantially continuous outer skin over at least a top and two sides of said structure.

27. The structure of claim 26 wherein said shingles are moveable with respect to each other to permit expansion and contraction of said shingles with changes in temperature, and wherein said shingles include rain gutter means along a vertical edge thereof and cap means on an opposite vertical edge thereof, said cap means of one said shingle overlapping said rain gutter means of an adjacent said shingle.

28. The structure of claim 26 wherein said structure is formed at least in part as a barrel vault, said modules being voussoirs.

29. The structure of claim 28 further including end modules forming ends of said barrel vault, each of said end modules having an inside face and an outside face spaced from said inside face, each of said faces having a width of from about three feet to about five feet, said end modules being rigidly connected to each other, and a plurality of cladding end shingles attached to said end modules, said cladding end shingles being spaced from said outer faces of said modules, said cladding shingles overlapping each other to define a substantially continuous skin over said ends of said barrel vault.

46. The building structure of claim 26 further including at least one window extending between the inside face and the outside face of the substructure, a single one of said cladding shingles including window means formed in said cladding shingle of substantially the same size as the window in the substructure and aligned therewith, said window means being sealed to said cladding shingle.

47. The structure of claim 26 further including a plurality of interior facing panels attached to said modules, said facing panels having dimensions substantially equal to the dimensions of said inner faces and being parallel to and spaced from said inner faces of said modules, said facing panels defining an inner wall of said structure.

30. A module for construction of a modular building structure, said module being formed as a trapezoidal prism having an inner rectangular periphery and an outer rectangular periphery which is larger in at least one dimension than the inner periphery,

means defining inwardly-extending lips at said inner periphery for connection of the module to other similar modules,

means defining a hook at one edge of said outer periphery and means defining a sill at an opposite edge of said outer periphery, said sill being adapted to engage a hook on another similar module to interconnect the modules in edge-to-edge relation.

31. The module of claim 30 including an outer wall defining said outer periphery and an inner wall defining said inner periphery, an opening in said outer wall, an opening in said inner wall, and a window structure mounted between said openings, said window structure including peripheral wall means engaging edges of said openings.

32. A building structure comprising

a frame support including a plurality of adjustable ground-engaging uprights, each said upright including adjustment means for adjusting the height of said upright and a fitting piece attached to an upper end of said upright, said fitting piece including at least two fittings, and a plurality of horizontal joists supported above ground by said uprights, each said joist including flange means at its ends for releasably connecting said joist to one of said fittings, said joists being arranged as a rectangle having uprights at least at the corners thereof, said rectangle including side joists defining a pair of sides, and a plurality of parallel cross joists attached to said side joists intermediate said uprights, said side joists being C-shaped in cross section, and said cross joists including end flanges, said structure further including attachment plates interfitted into said C-shaped side joists, said end flanges of said cross joists and said attachment plates being releasably connected, and

a modular building supported by said joists.

33. A building structure comprising

a frame support including a plurality of adjustable ground-engaging uprights, each said upright including adjustment means for adjusting the height of said upright and a fitting piece attached to an upper end of said upright, said fitting piece including at least two fittings, and a plurality of horizontal joists supported above ground by said uprights, each said joist including flange means at its ends for releasably connecting said joist to one of said fittings, each of said uprights including a vertical column, height adjusting means in said column, a foot pad, means for anchoring said foot pad to the earth, and pivot means for attaching said foot pad to said column, and further including an extension piece removably connected to an upper end of at least one said column for extending the height of said upright, and

a modular building supported by said joists.

34. A building structure comprising

a frame support including a plurality of adjustable ground-engaging uprights, each said upright including adjustment means for adjusting the height of said upright and a fitting piece attached to an upper end of said upright, said fitting piece including at least two fittings, and a plurality of horizontal joists supported above ground by said uprights, each said joist including flange means at its ends for releasably connecting said joist to one of said fittings, at least one of said fitting and said flange means including a slot and the other of said fitting and said flange means including a headed bolt for interengagement with said slot, said bolt being tightenable after engagement with said slot, and

a modular building supported by said joists.

35. An arch structure comprising eight substantially identical arch modules, each of said arch modules being in the form of a regular trapezoidal prism having a height of from three feet to five feet, a width of from three feet to five feet and a thickness of from three inches to eighteen inches, said modules being releasably attached to each other to form eight sides of a regular tetradecagon having vertical lowermost modules, the interior height of the module above the lowermost module reaching at least about seventy-two inches, within a distance of eighteen inches inboard from the vertical lowermost module.

36. A building structure composed of a plurality of arch structures in accordance with claim 35, said arch structures being attached side to side to form a barrel vault.

37. A barrel vault structure comprising a plurality of modules releasably attached to each other to form a plurality of arches arranged side to side, each module including an outer wall and an inner wall spaced from said outer wall;

a plurality of finishing panels releasably attached to the inside of said barrel vault, at least most of said finishing panels having dimensions substantially equal to the dimensions of said inner walls of said modules and being parallel to and spaced from said inner walls of said modules in one-to-one relation to said modules, said finishing panels defining an inner wall of said structure, and

a plurality of cladding shingles releasably attached to said modules, at least most of said cladding shingles having dimensions slightly greater than the dimensions of said outer walls and being spaced from said outer walls of said modules in one-to-one relation to said modules, said cladding shingles overlapping each other to define a substantially continuous outer skin over said barrel vault.

38. The structure of claim 37 comprising connecting means inside said barrel vault for connecting said modules to each other, and support means carried at least in part by said connecting means for supporting said finishing panels.

39. The structure of claim 37 further including lip means positioned around the peripheries of said modules, connector means accessible only from within said structure for connecting said lip means of adjacent modules to each other to provide a secure structure, and at least one utility line extending across a plurality of said modules, said utility line and said finishing panels both being supported at least in part by at least one of said lip means and said connector means, said finishing panels being individually removable to expose said utility line.

40. A floor for a building structure, said floor comprising a plurality of rectangular modules having four sides, said modules being arranged side to side, each of said modules comprising a horizontal wall defining a floor surface, said horizontal wall terminating at a distance from at least two perpendicular said sides to provide a grid of raceways between said modules, and cover means for covering said raceways and forming a substantially planar floor with said horizontal walls of said modules.

41. The floor of claim 40 wherein each of said modules includes upstanding lip means along said at least two perpendicular sides, said lip means extending upwardly to a height less than the height of said horizontal wall, said floor further including attachment means for attaching said lip means of adjacent modules to each other.

42. The floor of claim 41 wherein said lip means include openings therein, said openings being aligned when said lip means are attached to each other, and wherein said attachment means comprise a clip, said clip including a pin extending through said openings and a U-shaped yoke embracing said lip means, said yoke being rotatable around said pin when said pin extends through said openings.

43. A building structure comprising a floor and a plurality of voussoirs supported by said floor, said floor comprising a plurality of rectangular modules arranged side to side, each of said modules comprising a horizontal wall defining a floor surface and an outwardly downwardly sloping support wall at one margin thereof, said voussoirs being in the form of regular trapezoidal prisms, one non-parallel face of one said prism resting on said support wall of each said floor module in one-to-one relation, and at least two parallel faces of said one prism being vertical.

44. A modular building constructed of preinsulated modules, which may be erected by two workers without special lifting equipment, said modules being attached to each other to form floor, roof and walls of said building without framing supports between said modules, most of said modules having a volume of from about three cubic feet to about forty cubic feet, and all of said modules having a weight of less than about two hundred pounds.

45. The building of claim 44 wherein most of said modules have a dimensions of from three feet to five feet by from three feet to nine feet by from three inches to eighteen inches.