Non-dispersive infrared gas analyzer system

• US 5,060,505 A
• Filed: 09/12/1989
• Issued: 10/29/1991
• Est. Priority Date: 09/12/1989
• Status: Expired due to Term

• Current Assignee: Sensors, Inc.
• Original Assignee: Sensors, Inc.
• Inventors: Johnson, Ross E., Kaste, Keith, Tury, Edward L., Danielson, David O.
• Primary Examiner(s): NOLAND, THOMAS
• Application Number:
  US07/406,041
• Time in Patent Office: 777 Days
• Field of Search: 73/1 G, 73/23.21-23.29, 250/343-346, 250/362, 250/364, 250/373, 250/395, 250/573-577, 250/340, 250/341, 356/243, 356/437-439
• US Class Current: 250/343
• CPC Class Codes: G01N 2021/3129 Determining multicomponents by multiwavelength light
• CPC Class Codes: G01N 2021/3174 Filter wheel
• CPC Class Codes: G01N 21/274 Calibration, base line adjustment, drift correction
• CPC Class Codes: G01N 21/3504 for analysing gases, e.g. multi-gas analysis
• CPC Class Codes: G01N 2201/1285 Standard cuvette

Abstract

A non-dispersive infrared gas analyzer especially adapted for measuring the concentrations of HC, CO and CO₂ in a vehicle exhaust includes a sample chamber for holding a sample gas, a radiation emitter for directing a beam through the chamber and a detector for indicating the amount of radiation absorbed. A plurality of filters, each of which transmit radiation at an absorption band of a gas component to be detected, are alternatingly positioned in the radiation path to produce a time-multiplexed signal having concentration information for all gases. A calibration assembly is provided which includes a plurality of calibration cells selectively positionable in the radiation path in order to provide an internal calibration standard for two-point calibration of each gas channel. The cells contain one or more of the gas components to be measured at concentrations and pressures predetermined to compensate for the difference in optical path length between the calibration cells and the sample chamber. A technique is provided for characterizing the calibration cells in situ after a conventional calibration, using bottled calibration gas, is performed.

Claims

1. An apparatus for detecting at least one component gas in a sample comprising:

source means for providing radiation along an optical path in a preselected spectral band having at least one absorption line of the component gas to be detected;

detector means positioned in said optical path for detecting radiation in the preselected spectral band and for producing thereby a detector output;

a sample chamber positioned in said optical path between said source means and said detector means and adapted to contain a quantity of sample gas including the component gas to be detected;

a calibration cell enclosing an amount of said component gas to be detected, said calibration cell having absorption characteristics in said preselected spectral band determined in part by said amount of said component gas to be detected;

means for selectively positioning said calibration cell in said optical path between said source means and said detector means in series with said sample chamber;

means for determining a factor that is a function of said detector output when said calibration cell is positioned in said optical path and said sample chamber is filled with a gas that is nonabsorbing of radiation at said absorption line; and

means responsive to said factor and to said detector output when said sample chamber is filled with a sample gas including the component gas to be detected to provide an indication of the concentration of the component gas in the sample gas.

2. The apparatus in claim 1 wherein sample chamber defines a first path length along said optical path and said calibration cell defines a second path length along said optical path and further wherein said absorption characteristics of said calibration cell are preselected as a function of the ratio of said first and second optical path lengths.

3. The apparatus of claim 2 wherein said absorption characteristics of said calibration cell are preselected by adjusting said amount of said component gas to be detected.

4. The apparatus of claim 3 wherein said absorption characteristics of said calibration cell are preselected by adjusting the gas pressure within said calibration cell.

5. The apparatus of claim 1 further including means for selectively filling said sample chamber with a calibration gas including an amount of said component gas to be detected and means for determining said absorption characteristics of said calibration cell as a function of said detector output when said sample chamber is filled with said calibration gas.

6. The apparatus of claim 1 further including means for determining that said calibration cell has failed, including means for monitoring said value of said factor and for determining that said value of said factor is outside of a predetermined range.

7. The apparatus of claim 1 wherein said absorption characteristics of said calibration cell are preselected to produce thereby a value of said factor that is substantially equivalent to a value of said factor produced with said sample chamber filled with a given amount of said component gas.

8. The apparatus of claim 7 wherein said sample chamber defines a first path length along said optical path and said calibration cell defines a second path length along said optical path and further wherein said absorption characteristics of said calibration cell are preselected by enclosing an amount of said component that is related to said given amount as function of the ratio of said first and second optical path lengths.

9. A method for detecting at least one component gas in a sample including the steps of:

providing a sample chamber for containing a quantity of sample gas, a source for passing through said sample chamber a beam of radiation in a preselected spectral band having at least one absorption line of a component gas to be detected, and a detector for detecting radiation in the preselected spectral band passes through said sample chamber;

providing a calibration cell enclosing an amount of one said component gas, said calibration cell having substantially the same absorption characteristics at the absorption line of said one said component gas as a given concentration of said one component gas in said sample chamber;

positioning said calibration cell between said source and detector and filling said sample chamber with a zero gas that is nonabsorbing of radiation in said spectral band;

determining a calibration factor from the output of said detector with said calibration cell between said source and detector and with said sample chamber filled with said zero gas, said calibration factor being capable of adjusting said output to indicate said given concentration of said one said component gas;

removing said calibration cell from between said source and detector and filling said sample chamber with a sample gas containing an unknown concentration of at least one component gas; and

applying said calibration factor to said output of said detector with said sample gas in said sample chamber to provide an indication of the concentration of the component gas in the sample chamber.

10. The method in claim 9 in which said step of providing a calibration cell includes filling said cell with a concentration of said one of said component gases that is related to said given concentration as a factor of the ratio of the optical path length along said beam through said sample chamber to the optical path length along said beam through said calibration cell.

11. The method of claim 9 in which said step of providing a calibration cell includes said cell having an internal pressure adjusted as a function of the ratio of the optical path length along said beam through said sample chamber to the optical path length along said beam through said sample chamber to the optical path length along said beam through said calibration cell.

12. The method of claim 9 in which said step of providing a calibration cell includes said calibration cell enclosing a preselected amount of another one of said component gases and said step of determining includes determining a calibration factor that would adjust said output to indicate said given concentration of said another one of said component gases.

13. The method in claim 9 in which said step of providing includes providing a plurality of said calibration cells and said step of positioning includes positioning individual calibration cells seriatum between said source and said detector.

14. The method in claim 9 further including determining said absorption characteristics of said calibration cell at the absorption line of said one of said component gases.

15. The method in claim 14 in which said step of determining said absorption characteristics includes:

filling said sample chamber with said given concentration of said component gases and determining a value of said calibration factor from the output of said detector that would adjust said output to indicate said given concentration of said one of said component gases;

filling said sample chamber with a zero gas and positioning said calibration cell between said source and detector; and

reading said output with zero gas in said sample chamber and said calibration between said source and said detector.

16. The method in claim 15 further including adjusting the output of said detector in response to said step of reading.