Cam guide drive mechanism for power-assisted chairs and the like

• US 5,061,010 A
• Filed: 11/14/1990
• Issued: 10/29/1991
• Est. Priority Date: 05/20/1988
• Status: Expired due to Term

• Current Assignee: La-Z-Boy Incorporated
• Original Assignee: La-Z-Boy Chair Company
• Inventors: LaPointe, Larry P.
• Primary Examiner(s): ASCHENBRENNER, PETER
• Application Number:
  US07/613,355
• Time in Patent Office: 349 Days
• Field of Search: 297/325, 297/326, 297/327, 297/328, 297/330, 297/DIG. 10, 297/71, 297/86, 297/88, 297/68, 297/69, 74/89.15, 74/424.8 R
• US Class Current: 297/325
• CPC Class Codes: A61G 5/1067 adjusting the backrest relative to the seat portion
• CPC Class Codes: A61G 5/14 Standing-up or sitting-down aids
• CPC Class Codes: Y10S 297/10 Occupant-arising assist

Abstract

The chair of the present invention includes a power-assisted linear actuation drive mechanism having a modified nut or "cam guide" which is linearly moveable upon rotation of the power screw for selectively actuating the lift and tilt linkage mechanism for causing forward lifting and tilting movement of the chair when the motor is operated in a first direction. Rotation of the screw shaft in a second opposite direction acts to lower the chair to the normal seating position. Continued rotation in the second direction causes sequential operative extension of the leg rest assembly followed by angular reclining movement of the chair. This sequential operation of the leg rest assembly and the reclining linkage are independent and may be easily disabled to selectively eliminate either of the features.

Claims

1. A power-assist chair comprising:

a base assembly;

a chair frame pivotally supported on said base assembly;

a seat assembly having a seat member, a seat back and swing link means for pivotally interconnecting said seat back and said seat member to said chair frame for reclining movement between an upright position and a reclined position;

a rotatable drive shaft extending transversely between opposite side portions of said chair frame;

a leg rest assembly supported from said chair frame and operatively coupled to said drive shaft for movement between a retracted position upon rotation of said drive shaft in a first direction, and an extended position upon rotation of said drive shaft in a second direction;

first follower means supported for pivotal movement on said base assembly and operably interconnected to said drive shaft;

second follower means supported for pivotal movement on said base assembly and operably interconnected to said swing link means;

linear actuation means for selectively actuating said swing link means and said leg rest assembly, said linear actuation means including a cam guide member adapted for translational movement and having first cam surface means engageable with said first follower means for causing corresponding rotation of said drive shaft in said second direction so as to extend said leg rest assembly, and second cam surface means engageable with said second follower means for causing corresponding movement of said swing link means so as to move said seat assembly to said reclined position; and

spring return means for biasing said first and second follower means in opposition to said first and second cam surface means, respectively, such that said leg rest assembly is biased toward said retracted position and said swing link means is biased toward said upright position.

2. The power-assist chair of claim 1 wherein said cam guide member is configured to have one of said first and second cam surface means operatively displaced from the other such that upon movement of said cam guide member toward said first and second cam surface means said cam guide member engages one of said first and second follower means prior to engaging the other thereof whereby actuation of said leg rest assembly and said swing link means is independent and sequential.

3. The power-assist chair of claim 1 wherein said linear actuation means comprises an electric motor, a screw shaft rotatably driven by said motor, and wherein said cam guide member has internal threads received on said screw shaft such that selective energization of said motor causes said screw shaft to rotate in a first direction for causing forward movement of said cam guide toward said first and second follower means, and wherein said motor may be energized for generating rotation of said screw shaft in an opposite second direction for causing rearward movement of said cam guide away from said first and second follower means.

4. The power-assist chair of claim 3 wherein said first follower means includes a first cam lever adapted to engage said first cam surface means of said cam guide member, and first linkage means operatively coupling said first cam lever to said drive shaft, whereby forward movement of said cam guide member causes said first cam surface means to engage said first cam lever for pivoting said first cam lever such that said first linkage means generates corresponding rotation of said drive shaft for moving said leg rest to said extended position.

5. The power-assist chair of claim 4 wherein said second follower means includes a second cam lever adapted to engage said second cam surface means, and second linkage means operatively coupling said second cam lever to said swing linkage means, whereby continued forward movement of said cam guide member causes said second cam surface means to engage said second cam lever for pivoting said second cam lever such that said second linkage means generates corresponding movement of said swing link means for moving said seat assembly to said reclined position.

6. The power-assist chair of claim 5 wherein said first cam surface means is located forward of said second cam surface means on said cam guide member such that forward movement thereof on said screw shaft generates extended actuation of said leg rest assembly prior to reclining actuation of said swing link assembly, said first cam surface means having planar surface means adjacent thereto for limiting the angular movement of said first cam lever following complete extension of said leg rest assembly.

7. The power-assist chair of claim 5 wherein said swing link means includes a first pair of swing linkages supported on opposite rear side portions of said chair frame and interconnecting said seat assembly to said chair frame, said first pair of swing linkages interconnected by a transverse cross member which is operatively coupled to said second linkage means for moving said swing link means forwardly upon said cam guide member pivotably moving said second cam lever.

8. A power-assist chair of claim 7 wherein said swing link means further includes a second pair of swing linkages supported between and operatively interconnecting front side portions of said chair frame and said seat member, said second pair of swing linkages adapted to tilt said chair frame relative to said base assembly during extension of said leg rest assembly and to pull said seat member forwardly upon forward movement of said cross member.

9. The power-assist chair of claim 7 wherein said leg rest assembly includes pantograph linkage means operatively connected to said drive shaft such that rotation of said drive shaft moves said leg rest assembly and movement of said leg rest assembly moves said drive shaft, and wherein said spring return means includes a first spring interconnecting said pantograph linkage means to said base assembly such that upon rearward movement of said cam guide member said first spring urges said pantograph linkage toward its retracted position.

10. The power-assist chair of claim 9 wherein said spring return means further includes a second spring member interconnecting said second follower means to said base assembly such that upon rearward movement of said cam guide member said second spring member urges said swing link means rearwardly such that said chair frame is biased toward said upright position.

11. The power-assist chair of claim 10 further comprising lift means operatively interconnecting said chair frame to said base assembly for elevating and tilting said chair frame, said lift means operatively associated with said linear actuation means such that rearward movement of said cam guide actuates said lift means to move said chair frame to an elevated-tilted position and forward movement of said cam guide lowers said chair frame from said elevated-tilted position to a normal seating position.

12. A power-assist chair of claim 11 wherein said lift means comprises a stationary rectangular lower frame adapted to rest on a floor, a movable rectangular upper frame, said upper frame providing support means on which said chair frame is mounted, a lift bar member pivoted at one end to a central portion of said lower frame and extending longitudinally forwardly from said pivot and being located substantially within the confines of said lower frame when said lift means is in a fully lowered position, the other and front end of said lift bar member being pivoted to the front end of said upper frame, said motor being pivoted to a rear portion of said lower frame for arcuate motion of said screw shaft in a vertical plane, bracket means supported on said lift bar which extend upwardly within the confines of said upper frame when said lift means is in said lowered position and which define elongated slots, said cam guide member having pins extending through said elongated slots in said bracket means, whereby rearward movement of said cam guide member along the length of said screw shaft until said pins engage a rearward end of said slots causes said cam guide member to elevate said upper frame, and wherein forward longitudinal movement of said cam guide lowers said upper frame, said lift means further including tilt linkage means connected to said upper frame for pivoting said upper frame about a pivot axis of said lift bar when said upper frame is elevated or lowered.

13. The power-assist chair of claim 12 wherein said lift means is adapted to move said chair frame to said elevated-tilted position from said normal lowered position upon said cam guide member being moved rearwardly from a neutral position of non-engagement with said first and second follower means, forward movement of said cam guide member toward said neutral position causes said chair frame to move toward said normal lowered position from said elevated-tilted position, and wherein said leg rest assembly and swing link means are adapted to be actuated from said normal lowered position upon said cam guide member moving forwardly beyond said neutral position.

14. A power-assist chair of claim 13 wherein said tilt linkage means comprises a tilt bar member pivoted at its rear end to said lower frame and extending longitudinally forwardly from said rear end pivot and being located substantially within the confines of said upper frame when said lift means is in said lowered position, the front end of said tilt bar member being pivoted to the front end of said lower frame.

15. A drive mechanism for use in power-assisted chairs of the type having a base, a chair frame supported on the base, an extensible leg rest assembly and a reclinable seat assembly having swing linkages pivotally interconnecting a seat back and a seat frame relative to the chair frame, said drive mechanism comprising:

shaft means for operatively connecting said leg rest assembly to said chair frame, said shaft means operable for rotation in a first direction for moving said leg rest assembly to an extended position, and said shaft means rotatable in an opposite second direction for moving said leg rest assembly to a retracted position;

a first follower assembly supported for pivotal movement on said base;

first linkage means operatively coupling said first follower assembly to said shaft means;

a second follower assembly supported for pivotal movement on said base;

second linkage means interconnecting said second follower assembly to said swing link means;

linear actuation means for selectively actuating said swing link means and said leg rest assembly, said linear actuation means including a cam guide member adapted for translational movement and having first cam surface means engageable with said first follower assembly for causing said shaft means to rotate in said first direction for extending said leg rest assembly, said cam guide member having second cam surface means adapted to engage said second follower assembly for causing said swing linkages to move said seat assembly from an upright position to a reclined position;

first spring return means operatively interconnecting one of said first follower assembly and said leg rest assembly to said base for biasing sad leg rest assembly toward a retracted position;

second spring return means operatively interconnecting said second follower assembly to said base for biasing said seat assembly to said upright position; and

said linear actuation means including power operated means adapted for selectively moving said cam guide member in a first direction toward said first and second follower assemblies and in a second direction away from said first and second follower assemblies.

16. The drive mechanism of claim 15 wherein said cam guide member is configured to have one of said first and second cam surface means operatively displaced from the other such that upon movement of said cam guide member toward said first and second cam surface means said cam guide member engages one of said first and second follower assemblies prior to engaging the other thereof whereby actuation of said leg rest assembly and said swing linkage is independent and sequential.

17. The drive mechanism of claim 15 wherein said power operated means comprises an electric motor, a screw shaft rotatably driven by said motor, and wherein said cam guide member has internal threads received on said screw shaft such that selective energization of said motor causes said screw shaft to rotate in a direction causing forward translational movement of said cam guide toward said first and second follower assemblies, and wherein said motor may be energized for generating rotation of said screw shaft in an opposite direction for causing rearward translation movement of said cam guide away from said first and second follower assemblies.

18. The drive mechanism of claim 17 wherein said first follower assembly includes a first cam lever adapted to engage said first cam surface means of said cam guide member, said first linkage means operatively coupling said first cam lever to said shaft means, whereby forward movement of said cam guide member causes said first cam surface means to engage said first cam lever for pivoting said first cam lever such that said first linkage means generates corresponding rotation of said shaft means for moving said leg rest assembly to said extended position.

19. The drive mechanism of claim 18 wherein said second follower assembly includes a second cam lever adapted to engage said second cam surface means, said second linkage means operatively coupling said second cam lever to said swing linkage, whereby continued forward movement of said cam guide member causes said second cam surface means to engage said second cam lever for pivoting said second cam lever such that said second linkage means generates corresponding movement of said swing linkage for moving said seat assembly to said reclined position.

20. The drive mechanism of claim 19 wherein said first spring return means is a spring member interconnecting said first linkage means to said base such that upon rearward movement of said cam guide member said spring member biases said first follower assembly for urging said leg rest assembly toward its retracted position.

21. The drive mechanism of claim 20 wherein said second spring return means includes a second spring member interconnecting said second follower assembly to said base such that upon rearward movement of said cam guide member said second spring member urges said swing linkage rearwardly such that said chair frame is biased toward said upright position.

22. The drive mechanism of claim 21 further comprising lift means operatively interconnecting said chair frame to said base for elevating and tilting said chair frame, said lift means operatively associated with said power operated means such that rearward movement of said cam guide actuates said lift means for moving said chair frame to an elevated-tilted position and forward movement of said cam guide lowers said chair frame from said elevated-tilted position to a lowered seating position.

23. The drive mechanism of claim 21 wherein said lift means comprises a stationary rectangular lower frame adapted to rest on a floor, a movable rectangular upper frame, said upper frame providing support means on which said chair frame is mounted, a lift bar member pivoted at one end to a central portion of said lower frame and extending longitudinally forwardly from said pivot and being located substantially within the confines of said lower frame when said lift means is in a fully lowered position, the other and front end of said lift bar member being pivoted to the front end of said upper frame, said motor being pivoted to a rear portion of said lower frame for arcuate motion of said screw shaft in a vertical plane, bracket means supported on said lift bar which extend upwardly within the confines of said upper frame when said lift means is in said lowered position and which define elongated slots, said cam guide member having pins extending through said elongated slots in said bracket means, whereby rearward movement of said cam guide member along the length of said screw shaft until said pins engage a rearward end of said slots causes said cam guide member to elevate said upper frame, and wherein forward longitudinal movement of said cam guide lowers said upper frame, said lift means further including tilt linkage means connected to said upper frame for pivoting said upper frame about a pivot axis of said lift bar when said upper frame is elevated or lowered.

24. The drive mechanism of claim 23 wherein said lift means is adapted to move said chair frame to said elevated-tilted position from said normal lowered position upon said cam guide member being moved rearwardly from a neutral position of non-engagement with said first and second follower means, forward movement of said cam guide member toward said neutral position causes said chair frame to move toward said normal lowered position from said elevated-tilted position, and wherein said leg rest assembly and swing link means are adapted to be actuated from said normal lowered position upon said cam guide member moving forwardly beyond said neutral position.

25. A power-assist chair comprising:

a base assembly;

a chair frame pivotally supported on said base assembly;

lift means interconnecting said chair frame to said base assembly for movement between a lowered seating position and an elevated-tilted position;

a seat assembly having a seat member, a seat back and swing link means for pivotally interconnecting said seat back an said seat member to said chair frame for reclining movement between an upright position and a reclined position;

a rotatable drive shaft extending transversely between opposite side portions of said chair frame;

a leg rest assembly supported from said chair frame and operatively coupled to said drive shaft for movement between a retracted position upon rotation of said drive shaft in a first direction, and an extended position upon rotation of said drive shaft in a second direction;

a first follower assembly supported for pivotal movement on said lift means and operably interconnected to said drive shaft;

a second follower assembly supported for pivotal movement on said lift means and operably interconnected to said swing link means;

linear actuation means for selectively actuating said lift means, said swing link means and said leg rest assembly, said linear actuation means including a cam guide member adapted for translational movement and having first cam surface means engageable with said first follower assembly and second cam surface means engageable with said second follower assembly;

said linear actuation means having power operated means adapted for selectively causing said cam guide member to move with respect thereto, whereby movement of said cam guide member in a first direction moves said chair frame from a neutral position defined by said chair frame being in said lower-seating position to said elevated-tilted position, movement of said cam guide member in a second direction with respect to said power operated means adapted to cause said lift means to lower said chair frame from said elevated-tilted position to said lowered-seating position, and wherein continued movement of said cam guide member in said second direction past said neutral position causes said first cam surface means to engage said first follower assembly for generating corresponding rotation of said drive shaft so as to extend said leg rest assembly, and continued movement of said cam guide member in said second direction causes said second cam surface means to engage said second follower assembly for generating corresponding movement of said swing link means so as to move said seat assembly to said reclined position; and

spring return means for biasing said first and second follower assemblies in opposition to said first and second cam surface means, respectively, such that said leg rest assembly is biased toward said retracted position and said seat assembly is biased toward said upright position.