Fascia stapler

• US 5,062,563 A
• Filed: 04/10/1989
• Issued: 11/05/1991
• Est. Priority Date: 04/10/1989
• Status: Expired due to Term

• Current Assignee: United States Surgical Corporation Norwalk CT
• Original Assignee: United States Surgical Corporation (Medtronic Plc)
• Inventors: Geiste, Robert J., Bolanos, Henry, Ratcliff, Keith, Alesi, Daniel E., Young, Wayne P., Green, David T.
• Primary Examiner(s): Bell, Paul A.
• Application Number:
  US07/335,822
• Time in Patent Office: 939 Days
• Field of Search: 227/19, 227/176, 227/175, 227/177, 227/178, 227/179, 227/180, 227/121
• US Class Current: 227/175.3
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00

Abstract

The fascia stapler has a pistol-shaped housing from which two-piece clips can be ejected for closing an incision. The retainers for the clips and the straps for the clips are held in respective cartridges within the nose of the housing and can be ejected individually upon actuation of the stapler. A pusher assembly within the housing causes an individual strap to be expelled for passage through one end of a strap, piercing through the tissue and securement in the other end of the strap. Approximators with tissue engaging teeth are also used to bunch up the tissue about the incision during a stapling operation.

Claims

1. In a stapler, the combination comprising

a housing;

a pusher assembly movably mounted in said housing between a rest position and a fired position;

a handle articulated to said housing and said pusher assembly for reciprocating said pusher assembly between said positions;

a toothed rack secured to and within said housing;

a pawl mounted on said pusher assembly and having a depending tab for selectively engaging said rack during movement of said pusher assembly from said rest position toward said firing position;

a counter wheel rotatably mounted about said pusher assembly and having a plurality of inwardly directed tabs and a sequence of numbers thereon, and a lever mounted on said pusher assembly for selectively engaging one of said tabs to rotate said wheel in response to movement of said pusher assembly through said wheel.

2. The combination as set forth in claim 1 which further comprises a cam on said housing adjacent said counter wheel and a window in said housing for viewing said counter wheel and wherein said lever has a cam following thereon for engaging said cam to deflect said lever under a tab of said counter wheel during movement of said lever towards said counter wheel.

3. A fascia stapler for stapling an incision comprising

an anvil;

a retainer cartridge housing a plurality of elongated retainers and having means for sequentially discharging said retainers therefrom into spaced parallel relation to said anvil for disposition across an incision;

a strap cartridge housing a plurality of flexible elongated straps and having means for positioning a foremost strap in alignment with one end of a discharged retainer from said cartridge; and

means for expelling said foremost strap from said strap cartridge in a direction towards said anvil for penetration through the tissue and into engagement with opposite ends of said discharged retainer.

4. A stapler as set forth in claim 3 wherein said means in said retainer cartridge includes a spring assembly biasing said retainers in a direction out of said retainer cartridge and a leaf spring for directing a foremost retainer out of said retainer cartridge.

5. A stapler as set forth in claim 4 wherein said strap cartridge is positioned in overlying relation to said retainer cartridge and includes means for receiving said foremost retainer in alignment with said foremost strap.

6. A stapler as set forth in claim 5 wherein said means for expelling said foremost strap from said strap cartridge includes a reciprocally mounted plunger for pushing said foremost strap from said strap relation.

7. A stapler as set forth in claim 6 wherein said means for expelling said foremost strap includes a pusher assembly having a pusher abutting said plunger, a pivotally mounted handle for triggering said pusher assembly and a linkage between said handle and said pusher assembly.

8. A stapler as set forth in claim 7 which further comprises a housing said linkage and said pusher assembly and having said handle pivotally mounted thereon and a nose rotatably mounted on said housing and housing said cartridges therein.

9. A stapler as set forth in claim 3 wherein said anvil includes a mounting shaft mounted in said retainer cartridge.

10. A stapler as set forth in claim 3 wherein said strap cartridge is positioned in overlying relation to said retainer cartridge and includes means for receiving said foremost retainer in alignment with said foremost strap.

11. A stapler as set forth in claim 3 wherein said means for expelling said foremost strap from said strap cartridge includes a reciprocally mounted plunger for pushing said foremost strap from said strap relation.

12. A stapler as set forth in claim 11 wherein said means for expelling said foremost strap includes a pusher assembly having a pusher abutting said plunger, a pivotally mounted handle for triggering said pusher assembly and a linkage between said handle and said pusher assembly.

13. A stapler as set forth in claim 12 further comprising a counter wheel rotatably mounted about said pusher assembly and having a plurality of inwardly directed tabs and a sequence of numbers thereon, and a lever mounted on said pusher assembly for selectively engaging one of said tabs to rotate said wheel in response to movement of said pusher assembly through said, wheel.

14. A stapler as set forth in claim 13 further comprising a lockout assembly to lock said pusher assembly in place in response to said staple cartridges being empty.

15. A stapler as set forth in claim 3 which further comprises at least one pair of movably mounted approximators having tissue engaging surfaces for positioning on opposite sides of an incision and means for moving said approximators toward each other prior to expelling of said foremost strap to approximate the tissue about the incision.

16. A stapler as set forth in claim 15 wherein said approximators are mounted on said strap cartridge.

17. A stapler as set forth in claim 16 wherein said means for expelling said foremost strap includes a reciprocally mounted pusher and which further comprises an articulated linkage connecting said pusher to said strap cartridge for moving said strap cartridge towards said anvil prior to expelling of said foremost strap.

18. A stapler as set forth in claim 17 which further comprises spring means securing said approximators to said strap cartridge to permit relative longitudinal motion therebetween during movement of said strap cartridge towards said anvil.

19. A stapler as set forth in claim 18 wherein said strap cartridge has cam surfaces thereon for moving said approximators towards each other during relative movement between said approximators and said strap cartridge.

20. A fascia stapler comprising

a housing having a nose extending therefrom;

a retainer cartridge mounted in said nose with a plurality of elongated retainers therein and means for discharging a foremost retainer for disposition across an incision;

a strap cartridge mounted in said nose with a plurality of elongated straps therein and having means for positioning a foremost strap in alignment with said foremost retainer;

an anvil extending from said nose in opposition to said cartridges; and

means in said housing for expelling said foremost strap from said strap cartridge in a direction towards said anvil for penetration through the tissue and into engagement with opposite ends of said discharged retainer.

21. A stapler as set forth in claim 20 wherein said means for expelling said foremost strap includes a plunger extending into said strap cartridge and a pusher slidably mounted in said housing and connected to said plunger.

22. A stapler as set forth in claim 21 which further comprises an articulated linkage connecting said pusher to said strap cartridge for moving said strap cartridge towards said anvil prior to expelling of said foremost strap.

23. A stapler as set forth in claim 22 wherein said pusher includes a pair of cam slots therein and said articulated linkage includes a pair of rivets, each said rivet being slidably mounted in a respective slot and said slots being shaped to effect a first movement of said strap cartridge relative to said retainer cartridge and a second movement of said foremost strap relative to said strap cartridge.

24. A stapler as set forth in claim 23 wherein said strap cartridge is positioned in overlying relation to said retainer cartridge and includes means for receiving said foremost retainer in alignment with said foremost strap.

25. A stapler as set forth in claim 22 which further comprises a pair of movably mounted approximators mounted on one side of said strap cartridge, each approximator having a tissue engaging surface projecting beyond said strap cartridge and spring means securing said approximators to said strap cartridge to permit relative longitudinal movement therebetween.

26. A stapler as set forth in claim 25 wherein said pusher includes a pair of cam slots therein and said articulated linkage includes a pair of rivets, each said rivet being slidably mounted in a respective slot and said slots being shaped to effect a first movement of said strap cartridge with said approximators, a second movement of said strap cartridge relative to said approximators and a third movement of said foremost strap relative to said strap cartridge and said approximators.

27. A stapler as set forth in claim 26 wherein said articulated linkage is movable between an extended position and a collapsed position.

28. A stapler as set forth in claim 25 wherein said strap cartridge has cam surfaces thereon for moving said approximators towards each other during relative movement between said approximators and said strap cartridge.

29. A stapler as set forth in claim 21 wherein said means for expelling said foremost strap includes a handle pivotally mounted on said housing and a linkage between said handle and said pusher for moving said pusher in response to pivoting of said handle.

30. In a fascia stapler, the combination comprising

a retainer cartridge housing a plurality of elongated retainers and having means for sequentially discharging a foremost retainer therefrom;

a strap cartridge having a plurality of elongated straps and having means for positioning a foremost strap in alignment with said discharged retainer; and

means for expelling said foremost strap from said strap cartridge into engagement with opposite ends of said discharged retainer.

31. The combination as set forth in claim 30 wherein said strap cartridge is positioned in overlying relation to said retainer cartridge and includes means for receiving said foremost retainer in alignment with said foremost strap.

32. The combination as set forth in claim 30 wherein said means for expelling said foremost strap includes a plunger extending into said strap cartridge and a slidably mounted pusher connected to said plunger.

33. The combination as set forth in claim 32 which further comprises an articulated linkage fixedly mounted on said retainer cartridge and articulated to and between said pusher and said strap cartridge to effect a first movement of said strap cartridge relative to said retainer cartridge and a second movement of said foremost strap relative to said strap cartridge.

34. The combination as set forth in claim 30 which further comprises a pair of movably mounted approximators mounted on opposite sides of said strap cartridge, each approximator having a tissue engaging surface projecting beyond said strap cartridge and spring means securing said approximators to said strap cartridge to permit relative longitudinal movement therebetween.

35. The combination as set forth in claim 34 which further comprises an articulated linkage fixedly mounted on said retainer cartridge and articulated to and between said pusher and said strap cartridge to effect a first movement of said strap cartridge with said approximators thereon, a second movement of said strap cartridge relative to said approximators and a third movement of said foremost strap relative to said strap cartridge.

36. The combination as set forth in claim 30 wherein said means includes a slidably mounted pusher assembly having a plunger extending into said strap cartridge for expelling the foremost strap.

37. The combination as set forth in claim 36 which further comprises a handle articulated to said pusher assembly for reciprocating said pusher assembly relative to said strap cartridge, a counter wheel rotatably mounted about said pusher assembly and having a sequence of numbers thereon and means on said pusher assembly for incrementally rotating said wheel in response to movement of said pusher assembly through said wheel.

38. The combination as set forth in claim 37 wherein said wheel has a plurality of radially inwardly directed tabs and said means on said pusher assembly includes a lever having an angled end for sequentially abutting said tabs to rotate said wheel in response to repeated movements of said pusher assembly through said wheel.

39. The combination as set forth in claim 38 which further comprises a housing containing said pusher assembly and having a cam adjacent said counter wheel, and wherein said lever has a cam following thereon for engaging said cam to deflect said lever under a tab of said counter wheel during movement of said lever towards said counter wheel.

40. The combination as set forth in claim 37 further comprising a lockout assembly mounted on said pusher assembly for abutting said counter wheel in a position corresponding to an empty stapler to lock said stapler against firing.

41. The combination as set forth in claim 40 wherein said lockout assembly includes a trigger for abutting said wheel in said position and having an opening therein, a bolt disposed perpendicularly of said trigger and sized to pass through said opening in said position and a spring biasing said bolt through said opening.

42. The combination as set forth in claim 41 further comprising a housing containing said pusher assembly and having a window for receiving said bolt in said empty position of said stapler.