Air bag assembly

• US 5,062,664 A
• Filed: 05/11/1989
• Issued: 11/05/1991
• Est. Priority Date: 05/11/1989
• Status: Expired due to Term

• Current Assignee: Key Safety Systems, Inc. (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: Alliedsignal Inc. (Honeywell International Inc.)
• Inventors: Bishop, Robert J., Fontecchio, Robert P., Zelenak, Daniel G. Jr.
• Primary Examiner(s): Rice, Kenneth R.
• Application Number:
  US07/350,432
• Time in Patent Office: 908 Days
• Field of Search: 280/742, 280/743, 280/746, 280/741, 280/728
• US Class Current: 280/728.2
• CPC Class Codes: B60R 21/201 Packaging straps or envelopes for inflatable members
• CPC Class Codes: B60R 21/2176 the air bag components being completely enclosed in a soft or semi-rigid housing or cover

Abstract

An assembly comprising:

a hollow cylindrical member or can including an opening into which a gas generator may be inserted, the gas generator of the type responsive to a control signal, for generating gas to inflate an air bag. The assembly including the air bag, for protecting, when activated, an occupant of a vehicle, comprising an inflatable bag or sack, disposed in a compacted or stored condition, during periods prior to deployment, proximate a side of the cylindrical member containing at least one aperture, the inflatable bag, including an open end disposed about the cylindrical member to receive the gas and including relatively opposing flaps extending from proximate the open end and adapted to envelop the cylindrical member, the flaps, proximate a side of the cylindrical member, away from the at least one aperture, disposed in an overlapping, condition, one to the other. A band of tearable material is provided to secure the air bag in its stored or predeployment condition.

Claims

1. A device comprising the combination of a generally cylindrically shaped gas generator and an assembly, the assembly comprising:

a first member including a wall extending along a length dimension, and defining an opening, the first member being at least of partial cylindrical construction;

first means, including a first portion extending through the wall, and a second portion adapted to circumferentially envelope portions of the gas generator and to secure the gas generator to the first means positioned inboard from ends of the first member and ends of the gas generator.

2. The assembly as defined in claim 1 wherein the first means is positioned within the first member and includes means for radially securing the gas generator relative to the first member.

3. The assembly as defined in claim 1 wherein the first member includes means for positionally stabilizing the first means.

4. The assembly as defined in claim 3 wherein the stabilizing means includes, on an interior portion of the wall of the first member, a projecting member coacting with the gas generator to space the gas generator from the wall of the first member.

5. The assembly as defined in claim 4 wherein the second portion includes a loop portion into which a gas generator may be received and secured wherein the loop portion is juxtaposed to the stabilizing means.

6. The assembly as defined in claim 5 wherein the first portion and second portion are of integral construction.

7. An assembly for supporting a generally cylindrically shaped gas generator comprising:

a first member including a wall defining an opening and means for positionally stabilizing a clamp means, the stabilizing means comprising, on an interior portion of the wall of the first member, a projecting member;

first means extending through the wall for securing a gas generator within the first member, wherein the first member includes the clamp means for enveloping a portion of the gas generator including a loop portion into which the gas generator may be received and secured and a portion (262) extending through the first member, the loop portion juxtaposed with means for positionally stabilizing the clamp means, and wherein the extending portion is threaded for attachment to a cooperating structure.

8. The assembly as defined in claim 7 wherein the structure comprises a reaction can.

9. The assembly as defined in claim 7 wherein the stabilizing means includes a grooved structure on an inner portion of the wall into which is received the loop portion.

10. The assembly as defined in claim 9 wherein at least two clamp means are included within the first member.

11. The assembly as defined in claim 7 wherein the structure comprises a portion of a vehicle'"'"'s dashboard.

12. The assembly as defined in claim 7 wherein the structure comprises a cover.

13. The assembly as defined in claim 7 wherein the structure comprises a portion of a vehicle'"'"'s instrumental panel.

14. An assembly for supporting a generally cylindrically shaped gas generator comprising:

a first member including a wall defining an opening;

first means extending through the wall for securing the gas generator within the first member, wherein the first means is positioned within the first member and wherein the first means includes clamp means adapted to envelope a portion of the gas generator and wherein the clamp means includes at least one substantially flat band or strap formed as a loop into which the gas generator is received and secured.

15. The assembly as defined in claim 14 wherein a fastener extends through aligned openings in respective ends of the strap and through an aperture in the first member.

16. The assembly as defined in claim 15 wherein the clamp means includes at least two bands or straps positioned within the first member.

17. The assembly as defined in claim 16 wherein the first member includes means for positionally stabilizing the clamp means.

18. The assembly as defined in claim 17 wherein the stabilizing means includes projections formed in the first member juxtaposed with sides of each strap.

19. The assembly as defined in claim 18 wherein each fastener is adapted to secure the first member directly to a structure.

20. The assembly as defined in claim 14 further including:

air bag means, for protecting, when activated, an occupant of a vehicle, comprising an inflatable bag or sack, disposed in a compacted or stored condition, during periods prior to deployment, proximate the opening in the first member, the inflatable bag, including an open end disposed about the first member to receive gas generated by the gas generator and including relatively opposing flaps extending from proximate the open end and adapted to envelop the first member, the flaps, proximate a side of the cylindrical member, away from the opening, disposed in an overlapping, condition, one to the other.

21. The assembly as defined in claim 20 comprising:

means for maintaining the inflatable bag in its compacted or stored condition prior to inflation.

22. The assembly as defined in claim 21 wherein the maintaining means comprises a material enveloping a portion of the compacted bag and first member, the mateiral having sufficient tensile strength to maintain the bag in a preferred orientation prior to inflation and capable of being opened by the bag during initial inflation thereof.

23. The assembly as defined in claim 22 wherein the material includes perforations to define a preferred tear line about which it opens.

24. The assembly as defined in claim 23 wherein the material is formed as a band about the compacted bag.

25. The assembly as defined in claim 21 wherein the clamp means includes throught the air bag flaps and material to secure same to the first member.

26. A combination including the assembly as defined in claim 25 and the gas generator.

27. The combination as defined in claim 26 wherein the gas generator is inserted into the clamp means and secured thereto after the air bag and material have been placed about the first member.

28. An air bag assembly comprising:

gas generator means, of general cylindrical construction, for generating, upon activation, gas to deploy an air bag;

means, situated proximate the ends of the gas generator, for securing the gas generator means and adapted to secure the gas generator means directly to a structure;

wherein the securing means includes;

clamp means, comformal to the exterior shape of the gas generator means, for encircling a portion of the gas generator.

29. The assembly as defined in claim 28 wherein the clamp means includes:

a loop portion into which a gas generator may be received and secured.

30. The assembly as defined in claim 29 wherein the clamp means includes an extending portion having threads thereon and adapted to be secured to the structure.

31. The assembly as defined in claim 28 wherein the clamp means includes:

at least one substantially flat band or strap formed as a loop into which the gas generator means is received and secured.

32. The assembly as defined in claim 31 wherein a fastener extends through aligned openings in respective ends of the strap and adapted to be received through an aperture formed in the structure.

33. The assembly as defined in claim 28 wherein two clamp means are positioned about the gas generator means.

34. The assembly as defined in claim 28 wherein:

air bag means is secured about the gas generator means, the air bag means, for protecting, when activated, an occupant of a vehicle, comprising an inflatable gag or sack, disposed in a compacted or stored condition, during periods prior to deployment, the inflatable gag, including an open end disposed relative to the gas generator means to receive gas generated by the gas generator and including relatively opposing flaps extending from proximate the open end and disposed in an overlapping, condition, one to the other and means for maintaining the inflatable gas in its compacted or stored condition prior to inflation wherein a portion of the securing means extends through the flaps and maintaining means.

35. The assembly as defined in claim 34 wherein the maintaining means comprises material enveloping a portion of the compacted bag and gas generator means, the material having tensile strength sufficient to maintain the bag in a preferred orientation prior to inflation and capable of being opened by the bag during initial inflation thereof.

36. The assembly as defined in claim 35 wherein the material includes a weakened area to define the location of rupture.

37. The assembly as defined in claim 36 wherein the weakened area comprises a preformed tear line.

38. The assembly as defined in claim 37 wherein the material is plastic film.

39. The assembly as defined in claim 37 wherein the material is cloth.

40. The assembly as defined in claim 37 wherein the material is a spun bonded olefin.

41. The assembly as defined in claim 36 wherein the weakened area comprises a line of perforations.

42. The assembly as defined in claim 36 wherein the weakened area comprises a heat stressed area.

43. The assembly as defined in claim 28 wherein a first cylindrical member is positioned between the gas generator means and the air bag.

44. The assembly as defined in claim 43 wherein portions of the gas generator means is radially spaced from inner surfaces of the first cylindrical member.

45. An assembly comprising a generally cylindrically shaped gas generator for generating gases to inflate an air bag, the gas generator including a first wall having a thickened portion adapted to receive at least one fastener;

a first member including a second wall, approximately the same length as the first wall, defining a flow opening relative to the gas generator through which the generated gases flow, the first member being at least of partial cylindrical construction and including one aperture for each fastener;

wherein each such fastener is received in its corresponding aperture and secured to the thickened portion of the first wall to attach the gas generator to the first member.

46. The assembly as defined in claim 45 wherein the thickened portion includes an axially extending thickened wall portion.

47. The assembly as defined in claim 45 wherein the thickened portioned includes at least two circumferentially extending thickened wall portions.