Device for laser welding motor-vehicle bodies

• US 5,064,991 A
• Filed: 01/08/1991
• Issued: 11/12/1991
• Est. Priority Date: 01/31/1990
• Status: Expired due to Term

• Current Assignee: Comas SPA An Italian Joint Stock Company
• Original Assignee: Comau SPA (Stellantis NV)
• Inventors: Alborante, Giancarlo
• Primary Examiner(s): ALBRITTON, CLARENCE
• Application Number:
  US07/638,673
• Time in Patent Office: 308 Days
• Field of Search: 219/121.63, 219/121.64, 219/121.76, 219/121.77
• US Class Current: 219/121.63
• CPC Class Codes: B23K 26/10 using a fixed support , i.e. involving moving the laser beam
• CPC Class Codes: B23K 37/047 moving work to adjust its position between soldering, welding or cutting steps B23K37/053 takes precedence
• CPC Class Codes: B23P 2700/50 Other automobile vehicle parts, i.e. manufactured in assembly lines
• CPC Class Codes: B62D 65/02 Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components

Abstract

A device for welding motor-vehicle bodies which have been assembled loosely beforehand comprises at least one station for welding the bodies, a conveyor line for transporting the loosely preassembled bodies to the station, and locating means provided at the station for clamping the component parts of the body in the correct positions for welding. The device also includes welding means comprising a plurality of laser-welding torches which are associated with the locating means and are connected to one or more laser sources by optical fibres. In a preferred embodiment, the device is applied to a flexible welding station in which the locating means are carried by two or more pairs of locating frames which can be interchanged rapidly in the working position.

Claims

1. A device for welding motor-vehicle bodies which have been assembled loosely beforehand, comprising:

a station for welding the bodies,

a conveyor line for transporting the loosely preassembled bodies to the welding station,

locating means provided at the welding station for clamping the component parts of the body in the correct position for welding, said locating means being carried by two locating frames arranged at the two sides of the welding station, and

welding means provided at the welding station for welding the component parts of the body together after they have been clamped by the locating means, wherein the welding means comprises a plurality of laser welding torches associated with the locating means, said laser-welding torches being carried by said locating frames, said device further comprising laser emission means and bundles of optical fibers connecting the laser emission means to the welding torches.

2. A device according to claim 1, wherein each locating frame carries an optical distributor device having an input for optical connection to a laser source and a plurality of outputs connected optically to the laser-welding torches carried by the locating frame.

3. A device according to claim 2, in which the welding station has at least two pairs of locating frames suitable for two respective body types, the two pairs of locating frames being rapidly interchangeable in the working position in dependence on the type of body to be welded in the welding station, wherein the welding station has quick-coupling means for the optical connection of the input of the optical distributor device carried by a particular locating frame to a respective laser source when the locating frame is brought to its working position.

4. A device according to claim 3, wherein the quick-coupling means comprise a cylindrical body aligned with the output of the laser source and defining a conical mouth at its end, and a conical appendage arranged in correspondence with the optical input of the optical distributor device, the cylindrical body being movable vertically between a raised disconnected position and a lowered position in which the conical mouth comes into engagement with the said appendage.

5. A device according to claim 4, wherein the optical distributor device is supported by the respective locating frame so that it can slide freely in two perpendicular directions.

6. A device according to claim 4, wherein it includes a vertically-movable slide which supports the cylindrical body, a motor carried by the fixed structure of the welding station, and a male-and-female thread system through which the motor effects the vertical movement of the slide.

7. A device according to claim 1, wherein several welding stations are provided for operating on respective types of motor-vehicle body, each welding station having a pair of locating frames with locating means suitable for a respective body type and the laser emission means being connected by optical fibres to the laser welding torches of all the welding stations.

8. A device according to claim 7, wherein the laser emission means comprise a plurality of emitters, an optical distributor device provided at the output of each emitter, and optical fibres connecting the outputs of the distributor devices to the laser-welding torches of all the welding stations.