Interactive electronic thermostat with installation assistance

• US 5,065,813 A
• Filed: 12/09/1988
• Issued: 11/19/1991
• Est. Priority Date: 12/09/1988
• Status: Expired due to Term

• Current Assignee: Arnold D. Berkeley
• Original Assignee: Arnold D. Berkeley
• Inventors: Bernstein, Alec, Berkeley, Arnold D., Carney, Daniel C.
• Primary Examiner(s): Ford, John K.
• Application Number:
  US07/282,319
• Time in Patent Office: 1,075 Days
• Field of Search: 62/298, 62/77, 62/127, 165/11.1, 165/12, 165/26, 165/1, 236/94, 324/417
• US Class Current: 236/94
• CPC Class Codes: G05D 23/1917 using digital means

Abstract

An interactive electronic thermostat operates to communicate with an installed through an audible or visual display and keypad to instruct the installer to perform tasks and enter observations to effect proper connections at the thermostat of heater/air conditioner wires in spite of the absence of labels identifying the functions of those wires. The thermostat requires entry of coded indicia representing operator-observed conditions in the system in response to displayed instructions carried out by the operator. Control circuits are automatically assigned functional tasks in response to the operator-observed conditions entered into the system. Different program routines are invoked depending upon the number of system wires and the type of heater/air conditioner being controlled. Under appropriate circumstances, messages are displayed informing the operator/homeowner that the thermostat is incompatible, or has no advantageous use, with the heater/air conditioner. In one embodiment the installer need only connect the wires to the thermostat terminals one time; the thermostat reconfigures its internal connection paths in response to installer-entered indicia to assure proper control of the system.

Claims

1. An electronic thermostat for controlling the operation of a temperature-modifying apparatus of a type having a plurality of wires to which the thermostat must be connected, said thermostat comprising:

data entry means for permitting manual entry of data into said thermostat;

means for providing individual messages in a spoken language;

means for providing a sequence of prompts to instruct an installer to perform corresponding steps in a procedure for providing electrical connections from the wires of said apparatus to points in said thermostat, and for requesting manual entry of response data via said data entry means to indicate the effect on the apparatus as certain of said steps are performed; and

control means responsive to entry of said response data for structuring said thermostat for proper operation with the connections of said wires by said user.

2. The thermostat according to claim 1 wherein said plurality of wires consists of four wires.

3. The thermostat according to claim 1 wherein said plurality of wires consists of five wires.

4. The thermostat according to claim 3 further comprising line test means for testing said wires two at a time and providing an indication when only one of the tested wires is a supply line.

5. The thermostat according to claim 1 wherein said temperature-modifying apparatus is a boiler and wherein said plurality of wires comprises at least two wires.

6. The thermostat according to claim 5 wherein said plurality of wires consists of two wires.

7. The thermostat according to claim 1 wherein said temperature-modifying apparatus includes at least two individually-actuable temperature modifying devices, and wherein said control means comprises:

first and second control circuits; and

means for assigning control over actuation of each of said temperature-modifying devices to a respective control circuit of said first and second control circuits in response to said response data.

8. The thermostat according to claim 7 wherein said sequence of prompts includes an instruction to the user to disconnect at least one of said wires from said thermostat and replace it with another of said wires.

9. The thermostat according to claim 7 wherein said control means includes means responsive to improper connections of said wires to said control circuits for automatically properly connecting said wires to said control circuits.

10. A method for automatically interacting between an electronic thermostat and an installer for the purpose of effecting proper electrical connections required at the thermostat for a plurality of wires of a temperature-modifying apparatus controlled by the thermostat, said thermostat including means for automatically structuring said thermostat for proper operation of said apparatus with connections of said wires to said thermostat, said method comprising the steps of:

requesting and receiving entry of installer-initiated indications into said thermostat;

providing a plurality of sequential instructional prompts in a commonly spoken language to instruct the installer to follow respectiev steps to effect proper operation of said apparatus for the electrical connections of said plurality of wires at said thermostat, said prompts also including instructions to the installer to enter installer-observed responses of said apparatus; and

causing said structuring means to automatically structure said thermostat for proper operation of said apparatus with connections of said wires in response to entered installer-observed apparatus responses.

11. The method according to claim 10 wherein said installer-observed apparatus responses are manually entered into said thermostat as coded indicia for those responses.

12. The method according to claim 10 wherein said instructional prompts are displayed at a visual display.

13. The method according to claim 10 wherein said instructional prompts are audible.

14. The method according to claim 10 wherein said temperature-modifying apparatus is a forced air heating and air conditioning system, wherein said thermostat includes four terminals T1, T2, T3 and T4, and wherein said plurality of wires includes four wires, namely:

a supply wire, a fan wire, a furnace wire and an air conditioner wire, and wherein said method includes the following steps in sequence;

(a) instructing the installer to remove power from the apparatus;

(b) instructing the installer to connect said four wires to the four terminals at the thermostat without necessarily identifying which wires are to be connected to which terminals;

(c) instructing the installer to apply power to the apparatus;

(d) activating a first control circuit between terminals T1 and T2 at said thermostat;

(e) instructing the installer to indicate which of the following conditions is in effect at the apparatus;

(1) fan unit on;

(2) air conditioner unit on;

(3) furnace unit on;

(4) none of the units on;

(f) in response to indication of condition (4) at step (e);

(f.1) instructing the installer to remove power from the apparatus so that the pair of wires connected at terminals T1, T2 can be exchanged with the pair of wires connected at terminals T3, T4; and

(f.2) repeating steps (c), (d) and (e);

(g) in response to entry of conditions (1), (2) or (3) at step (e), assigning to said first control circuit the function of controlling the unit designated by that entered condition;

(h) activating a second control circuit between terminals T1 and T3 at said thermostat;

(i) instructing the installer to enter coded indicia indicating which of the following conditions is in effect at the apparatus;

(1) fan unit on;

(2) air conditioner unit on;

(3) furnace unit on; and

(4) none of the units on; and

(j) in response to entry of conditions (1), (2) or (3) at step (i), assigning to said second control circuit the function of controlling the unit designated by that entered condition.

15. The method according to claim 14 further including the steps of:

(k) activating a third control circuit between terminals T1 and T4 at said thermostat;

(l) instructing the installer to enter coded indicia indicating which of the following conditions is in effect at the apparatus;

(1) fan unit on;

(2) air conditioner unit on;

(3) furnace unit one; and

(4) none of the units on; and

(m) in response to entry of conditions (1), (2) or (3) at step (1), assigning to said third control circuit the function of controlling the unit designated by that entered condition.

16. The method according to claim 14 further including the steps of:

in response to entry of condition (4) at step (i);

instructing the installer to remove power from the apparatus, to exchange the wire connections at terminals T1 and T2, and to reapply the power to the apparatus; and

repeating steps (h) and (i).

17. The method according to claim 10:

wherein the temperature-modifying apparatus is a forced air heating and air conditioning system having three controlled units, namely a furnace, an air conditioner and a fan;

wherein said thermostat includes three control circuits each capable of controlling operation of any of said units; and

wherein the method further includes the step of assigning each of said control circuits the function of controlling a respective one of said units on the basis of said installer-observed apparatus responses.

18. The method according to claim 10 wherein the number of wires in said plurality differs for different types of said apparatus, wherein said method includes the steps of:

instructing the installer to indicate the number of said wires; and

initiating respective prompt routines in accordance with the number of wires in the apparatus as indicated by the installer.

19. The method according to claim 10 further comprising the steps of:

instructing the installer to identify the type of said temperature-modifying apparatus; and

in response to certain types of apparatus identified by the installer, advising the installer that the apparatus is not advantageously controlled by said thermostat.

20. The method according to claim 10 wherein said temperature-modifying apparatus is a forced air heating and air conditioning system, wherein said thermostat includes four thermostat terminals T1, T2, T3 and T4, four control lines A, B, C and D, and actuable switching means for connecting said terminals to said control lines individually and in any combination, wherein said plurality of wires includes four wires, namely a supply wire, a fan wire, a furnace wire and an air conditioner wire, wherein said method includes the following steps:

(a) instructing the installer to connect said four wires to the four thermostat terminals without necessarily identifying which wires are to be connected to which thermostat terminals;

(b) instructing the installer to apply power to the apparatus;

(c) activating a first control circuit between control lines A and B at said thermostat;

(d) instructing the installer to indicate whether or not any part of the apparatus was actuated in response to step (c);

(e) in response to a negative by the installer at step (d), actuating said switching means to change which thermostat terminals are connected to which control lines, and repeating step (d);

(f) in response to a positive indication by the installer at step (d), de-activating the first control circuit and activating a second control circuit between control lines A and C;

(g) instructing the installer to indicate whether or not any part of the apparatus was actuated in response to step (f);

(h) in response to a negative indication by the installer at step (g), actuating the switching means such that the thermostat terminal to which the supply wire is connected is electrically connected to control line A;

(i) in response to either a positive indication by the installer at step (g) or to completion of step (h), instructing the installer to indicate which of the following conditions is in effect at the apparatus;

(1) fan unit one;

(2) air conditioner unit on; and

(3) furnace unit on;

(j) in response to entry of conditions (1), (2) or (3) at step (i), assigning to said second control circuit the function of controlling the unit designated by that entered condition; and

(k) deactivating the second control circuit and activating a third control circuit between control lines A and C.

21. The method according to claim 20 further comprising the steps of:

(1) instructing the installer to indicate which of the following conditions is in effect at the apparatus;

(1) fan unit on;

(2) air conditioner unit on; and

(3) furnace unit on;

(m) in response to entry of conditions (1), (2) or (3) at step (l), assigning to said third control circuit the function of controlling the unit designated by that entered condition; and

(n) assigning to said first control circuit the function of controlling the unit not previously assigned.

22. The method according to claim 10 wherein said temperature-modifying apparatus includes n independently-actuable and electrically-energizable devices, wherein n is an integer equal to at least two, wherein the number of said wires is an integer equal to at least n+1 and at least one of said wires serves as a power supply line for each of at least two of said devices, wherein said thermostat includes n actuable controllers to be assigned the function of controlling said n devices, respectively, and wherein said method includes the steps of:

(a) instructing the installer to connect said wires to respective terminals at said thermostat without necessarily specifying which wires are to be connected to which terminals;

(b) instructing the installer to apply power to said apparatus and to enter an indication of which, if any, of said electrically-energizable devices is energized;

(c) in response to the indication entered in step (b);

(c.1) if the entered indication is that none of said devices is energized, automatically changing internal connections in said thermostat between said terminals and said controllers, and repeating steps (b) and (c);

(c.2) if the entered indication is that any of said devices is energized, assigning to a first of said controllers the function of controlling that energized device.

23. The method according to claim 22 where n is equal to three and further including the steps of:

(d) in response to completion of step (c.2), automatically actuating a second of said controllers and instructing the installer to enter an indication of which of the electrically-energizable devices is energized;

(e) in response to the indication entered in step (d), assigning to said second controller the function of controlling the device indicated as being energized in step (d); and

(f) assigning to a third of said controllers the function of controlling the electrically-energizable device for which the control function has not previously been energized.

24. The method according to claim 22 further comprising the steps of:

(d) in response to completion of step (c.2), automatically actuating, in sequence, n-2 of the remaining n-1 of said controllers and instructing the installer after each such actuation to enter an indication of which of the electrically-energizable devices is energized; and

(e) in response to the indication entered after each actuation in step (d), assigning to the actuated controller the function of controlling the device so indicated as being energized.

25. The method according to claim 24 further comprising the step of:

(f) when only one of said controllers is left unassigned the function of controlling the device, and only one device remains with its control unassigned to a controller, automatically assigning to said only one controller the function of controlling said only one device.

26. In an electronic thermostat for controlling the operation of an HVAC system having a furnace, an air conditioner and a ventilation fan and at least four wires to which the thermostat must be connected, wherein one of said wires is a power supply wire common to said furnace, air conditioner and fan, an apparatus for assisting an installer in the installation of the thermostat, said apparatus comprising:

at least four thermostat terminals T1, T2, T3 and T4;

a first selectively actuable control circuit for providing a connection between terminals T1 and T2;

a second selectively actuable control circuit for providing a connection between terminals T1 and T3;

a third selectively actuable control circuit for providing a connection between terminals T1 and T4;

means for instructing the installer to remove power from the HVAC system, then to connect said four wires to said four terminals without necessarily identifying which wires are to be connected to which terminals, then to apply power to the HVAC system, and then to provide a first indication that the power has been so applied;

means responsive to said first indication for actuating said first control circuit and instructing the installer to provide an indication as to whether (1) the furnace is energized, (2) the air conditioner is energized, (3) only the fan is energized, or (4) none of the furnace, air conditioner or fan are energized; and

means responsive to indication (4) for de-actuating said first control circuit, then instructing the installer to;

remove power from the HVAC system;

then exchange the wires connected to terminals T1 and T2 with the wires connected to terminals T3 and T4;

then to restore power to the HVAC system; and

then to provide a second indication that the power has been so restored.

27. The apparatus according to claim 26 further comprising:

means responsive to said second indication for actuating said first control circuit and instructing the installer to provide said indications (1), (2), (3) or (4);

means responsive to said indication (1) for assigning control of said furnace to said first control circuit;

means responsive to said indication (2) for assigning control of said air conditioner to said first control circuit; and

means responsive to said indication (3) for assigning control of said fan to said first control circuit.

28. The apparatus according to claim 27 further comprising:

means responsive to assignment of control of one of said furnace, air conditioner and fan to said first control circuit for de-actuating said first control circuit, actuating said second control circuit and then instructing the installer to provide a further indication as to whether (5) the furnace is energized, (6) the air conditioner is energized, (7) only the fan is energized, or (8) none of the furnace, air conditioner or fan are energized;

means responsive to indication (8) for de-actuating said second control circuit, then instructing the installer to;

remove power from the HVAC system;

then exchange the wire connected to terminal T1 with the wire connected to terminal T2;

then restore power to the HVAC system; and

then provide a third indication that the power has been so restored;

means responsive to said third indication for actuating said second control circuit and then instructing the installer to provide indications as to whether (5) the furnace is energized, (6) the air conditioner is energized or (7) only the fan is energized;

means responsive to said indication (5) for assigning control of said furnace to said second control circuit;

means responsive to said indication (6) for assigning control of said air conditioner to said second control circuit; and

means responsive to said indication (7) for assigning control of said fan to said second control circuit.

29. The apparatus according to claim 28 further comprising:

means for assigning to said third control circuit the control of whichever of said furnace, air conditioner or fan has not had its control assigned to said first or second control circuits.

30. The apparatus according to claim 29 further comprising:

means for determining when the installation of the thermostat is completed by detecting when all of said first, second and third control circuits have been assigned to control a respective one of said furnace, air conditioner and fan.

31. The apparatus according to claim 29 wherein said thermostat includes a microprocessor having first, second and third output ports connected to said first, second and third control circuits, respectively, wherein actuation of said means for actuating said first control circuit includes means for providing an actuating signal from said first output port, wherein said means for actuating said second control circuit includes means for providing an actuating signal from said second output port, and wherein said means for actuating said third control circuit includes means for providing an actuating signal from said third output port.

32. In an electronic thermostat for controlling the operation of an HVAC system having a furnace, an air conditioner and a ventilation fan and at least four wires to which the thermostat must be connected, wherein one of said wires is a power supply wire common to said furnace, air conditioner and fan, an apparatus for assisting an installer in the installation of the thermostat, said apparatus comprising:

at least four thermostat terminals T1, T2, T3 and T4;

a first selectively actuable control circuit for providing a connection between said first and second control lines;

a second selectively actuable control circuit for providing a connection between said first and third control lines;

a third selectively actuable control circuit for providing a connection between said first and fourth control lines;

switching means for connecting each of said terminals to a respective one of said control lines, said switching means being selectively actuable to change which terminal is connected to which control line;

means for instructing the installer to remove power from the HVAC system, then to connect said four wires to said four terminals without necessarily identifying which wires are to be connected to which terminals, then to apply power to the HVAC system, and then to provide a first indication that the power has been so applied;

means responsive to said first indication for actuating said first control circuit and instructing the installer to provide an indication as to whether (1) the furnace is energized, (2) the air conditioner is energized, (3) only the fan is energized, or (4) none of the furnace, air conditioner or fan are energized; and

means responsive to indications (1), (2), (3) and (4) for de-actuating said actuating said switching means to automatically change which of said terminals are connected to which of said control lines until the terminal to which said supply wire is connected is connected to said first control line.