Apparatus for mounting a flat package type IC

• US 5,068,588 A
• Filed: 12/19/1989
• Issued: 11/26/1991
• Est. Priority Date: 12/20/1988
• Status: Expired due to Fees

• Current Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Matsushita Electric Industrial Company Limited (Panasonic Holdings Corporation)
• Inventors: Anezaki, Takashi, Kubota, Hitoshi, Yamane, Manabu
• Primary Examiner(s): Ip, Paul
• Application Number:
  US07/452,909
• Time in Patent Office: 707 Days
• Field of Search: 318/560, 318/561, 318/478, 318/601, 318/603, 318/577, 318/587, 318/636, 318/640, 318/632, 356/400, 250/561, 250/548, 250/211 J
• US Class Current: 318/640
• CPC Class Codes: H05K 13/0413 with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools
• CPC Class Codes: H05K 13/0813 Controlling of single components prior to mounting, e.g. orientation, component geometry H05K13/0812 takes precedence
• CPC Class Codes: H05K 13/0815 Controlling of component placement on the substrate during or after manufacturing

Abstract

An apparatus for mounting a flat package type IC on a printed circuit board is disclosed. The apparatus includes: a robot hand for holding the IC; cameras each for taking an image of a part of the IC taking an image of a part of the board, which cameras are fixed to the hand and arranged symmetrically with respect to the rotation axis of the hand; a first processor for obtaining linear deviation and rotational deviation of leads from the images of the IC, and for obtaining linear deviations and rotational deviation of lands from the images of the board; a second processor for obtaining a linear difference between the linear deviations of the IC and board, and for obtaining a rotational difference between the rotational deviations of the IC and board; and a driver for adjusting the position of the IC, by linearly moving the hand by the linear difference, and by rotating the hand by the rotational difference, thereby correctly positioning the leads on the corresponding lands.

Claims

1. An apparatus for mounting a flat package type IC having leads on a printed circuit board having lands, comprising:

a holding means for holding the IC, said holding means being capable of moving at least in a horizontal plane and rotating about an axis;

a plurality of cameras each for taking an image of a part of the IC which are held by said holding means, and each for taking an image of a part of the board, said cameras being fixed to said holding means and arranged symmetrically with respect to said axis;

a first process means for obtaining linear deviation and rotational deviation for leads from said images of the IC, and for obtaining linear deviations and rotational deviation of lands from said images of the board;

a second process means for obtaining a linear difference between said linear deviations of the IC and board, and for obtaining a rotational difference between said rotational deviations of the IC and board; and

an adjusting means for adjusting the position of the IC held by said holding means, by linearly moving said holding means by said linear difference, and by rotating said holding means by said rotational difference, thereby correctly positioning the leads on the corresponding lands.

2. An apparatus according to claim 1, wherein said second process means obtains said linear and rotational differences, using a statistical technique.

3. An apparatus according to claim 1, wherein said apparatus further comprises:

a memory means for storing a previously obtained relationship between a maximum linear deviation and rotation angle of said holding means;

a third process means for obtaining a rotation angle corresponding to the obtained linear difference, from said relationship; and

a further adjusting means for repeatedly adjusting the position of the IC held by said holding means, by rotating said holding means by said rotation angle until the obtained linear difference is less than a predetermined allowable value, thereby more correctly positioning the leads on the corresponding lands.

4. A method of positioning two or more cameras symmetrically with respect to a rotation axis of a hand of a robot for mounting a flat package type IC on a printed circuit board, comprising the steps of:

(a) attaching said cameras to said hand such that said cameras are adjustably mounted on said hand;

(b) taking an image of a reference plate by two of said cameras, said two cameras being adjacent to each other;

(c) obtaining a characteristic value from each of said images;

(d) obtaining the difference between said characteristic values;

(e) adjusting the position of at least one of said two cameras; and

(f) repeating steps (b) to (e) until said difference becomes smaller than a predetermined value.