Oximeter sensor assembly with integral cable and encoder

• US 5,069,213 A
• Filed: 12/19/1989
• Issued: 12/03/1991
• Est. Priority Date: 04/29/1988
• Status: Expired due to Term

• Current Assignee: Masimo Corporation
• Original Assignee: Thor Technology Corp.
• Inventors: Polczynski, Mark H.
• Primary Examiner(s): Howell, Kyle L.
• Assistant Examiner(s): PONTIUS, KEVIN LANE
• Application Number:
  US07/452,719
• Time in Patent Office: 714 Days
• Field of Search: 128/633, 128/665, 128/666
• US Class Current: 600/323
• CPC Class Codes: A61B 2562/227 Sensors with electrical connectors
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: H05K 1/118 specially for flexible printed circuits, e.g. using folded portions
• CPC Class Codes: H05K 1/189 characterised by the use of a flexible or folded printed circuit H05K3/326 takes precedence
• CPC Class Codes: H05K 2201/0715 provided by an outer layer of PCB
• CPC Class Codes: H05K 2201/10106 Light emitting diode [LED]
• CPC Class Codes: H05K 2201/10151 Sensor
• CPC Class Codes: H05K 2201/10651 Component having two leads, e.g. resistor, capacitor
• CPC Class Codes: H05K 3/3421 Leaded components

Abstract

An oximeter sensor assembly (40) includes a thin elongated flexible sheet-like strip (42) having an integral end portion (44) for flexibly wrapping at least partially around a human body part (26), a plurality of electrical conductors (46-50) on the strip, light emitting and receiving electrical components (28a, 30a) mounted on the strip on the end portion and electrically connected to the conductors, and encoding means provided by a pair of auxiliary conductors (202, 204) and resistance material (206) therebetween for providing signals to the oximeter indicative of the known wavelength of the light emitting electrical component for calibrating the oximeter.

Claims

1. An oximeter sensor assembly with integral cable comprising:

a thin elongated flexible sheet-like electrically insulating substrate strip having an integral end portion capable of flexibly wrapping at least partially around a human body part;

a plurality of primary electrical conductors on said substrate strip;

a light emitting electrical component and a light receiving electrical component mounted on said substrate strip at said end portion and electrically connected to respective said primary conductors, said light emitting electrical component emitting light capable of passing through a human body part, said light receiving electrical component receiving said light;

encoding means on said substrate strip providing signals to the oximeter indicative of the known wavelength of said light emitting electrical component, said encoding means comprising a pair of auxiliary electrical conductors on said substrate strip and means for varying electrical conductivity therebetween comprising thin film resistive material deposited on said substrate between said auxiliary conductors;

thin elongated sheet-like electrically insulating film means on said substrate strip covering said primary conductors and said encoding means.

2. The invention according to claim 1 wherein:

at least two of said primary conductors extend along said end portion of said substrate strip to a first given area of said end portion of said substrate strip;

said light emitting electrical component is mounted on said substrate strip at said first given area and connected to said two primary conductors;

another two of said primary conductors extend along said end portion of said substrate strip to a second given area of said end portion of said substrate strip;

said light receiving electrical component is mounted to said substrate strip at said second area and connected to said other two primary conductors;

said first and second areas of said end portion of said substrate strip are spaced along said end portion and have an intermediate section of said end portion therebetween, said intermediate section capable of flexibly wrapping at least partially around a human body part such that the latter is between said first and second areas of said end portion and between said light emitting electrical component and said light receiving electrical component;

said substrate strip has a second end portion opposite said first mentioned end portion, said second end portion being at the oximeter, said substrate strip and said primary conductors extending integrally and continuously from said first end portion all the way to said second end portion;

said auxiliary conductors extend along said second end portion of said substrate strip.

3. The invention according to claim 1 wherein said auxiliary conductors extend longitudinally along said substrate strip, and said thin film resistive material extends laterally therebetween.

4. The invention according to claim 3 wherein said thin film resistive material comprises a plurality of strips extending laterally between said auxiliary conductors, one or more of said strips being trimmed to vary the resistance between said auxiliary conductors.

5. The invention according to claim 1 wherein said thin film resistive material comprises one or more resistive steps formed along one of said auxiliary conductors, and a plurality of cross-strips extending laterally between said auxiliary conductors at respective resistive steps, one or more of said cross-strips being trimmed to control the number of resistive steps in the circuit between said auxiliary conductors and in turn control resistivity between said auxiliary conductors.

6. An oximeter sensor assembly with integral cable comprising:

a first layer comprising a thin elongated flexible sheet-like electrically insulating strip;

a second layer on said first layer and comprising a thin elongated flexible sheet-like electrically conductive strip;

a third layer on said second layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

a fourth layer on said third layer and comprising a plurality of electrical conductors;

a fifth layer on said fourth layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

a sixth layer on said fifth layer and comprising a thin elongated flexible sheet-like electrically conductive strip;

a seventh layer on said sixth layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

said third layer having a flexible end portion for flexibly wrapping at least partially around a human body part;

a light emitting electrical component and a light receiving electrical component mounted on said third layer at said end portion and electrically connected to respective said conductors, said light emitting electrical component emitting light capable of passing through a human body part, said light receiving electrical component receiving said light;

encoding means providing signals to the oximeter indicative of the known wavelength of said light emitting electrical component, said encoding means comprising a pair of auxiliary electrical conductors on said third layer and means for varying electrical conductivity therebetween comprising thin film resistive material deposited on said third layer between said auxiliary conductors.

7. An oximeter sensor assembly with integral cable comprising:

a first layer comprising a thin elongated flexible sheet-like electrically insulating strip;

a second layer on said first layer and comprising a thin elongated flexible sheet-like electrically conductive strip;

a third layer on said second layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

a fourth layer on said third layer and comprising a plurality of electrical conductors;

a fifth layer on said fourth layer and comprising thin elongated flexible sheet-like electrically insulating strip;

a sixth layer on said fifth layer and comprising thin elongated flexible sheet-like electrically conductive strip;

a seventh layer on said sixth layer and comprising thin elongated flexible sheet-like electrically insulating strip;

said third layer having a flexible end portion for flexibly wrapping at least partially around a human body part;

a light emitting electrical component and a light receiving electrical component mounted on said third layer at said end portion and electrically connected to respective said conductors, said light emitting electrical component emitting light capable of passing through a human body part, said light receiving electrical component receiving said light, wherein;

said first and seventh layers have lateral widths greater than said second and sixth layers and extend laterally beyond said second and sixth layers;

said first and seventh layers engage each other along their laterally outward edges;

said second and sixth layers have lateral widths greater than said third and fifth layers and extend laterally beyond said third and fifth layers;

said second and sixth layers engage each other along their laterally outward edges and provide electromagnetic interference shielding of said conductors;

said third and fifth layers extend laterally beyond the lateral extent of said conductors;

said third and fifth layers engage each other along their laterally outward edges;

said third and fifth layers have an aligned gap therein having lateral right and left sides and separating one or more said conductors on the lateral right side of said gap, and one or more said conductors on the lateral left side of said gap, and wherein said second and sixth layers engage each other in electrical contact in said gap in addition to engagement of said second and sixth layers along their laterally outward edges, such that the electromagnetic interference shield provided by said second and sixth layers extends around all said conductors and also has a portion extending around and shielding said conductors on said lateral right side of said gap and also has another portion extending around and shielding said conductors on said lateral left side of said gap;

encoding means on one of said layers providing signals to the oximeter indicative of the known wavelength of said light emitting electrical component.

8. The invention according to claim 7 wherein said encoding means is on said third layer.

9. An oximeter sensor assembly with integral cable comprising:

a first layer comprising a thin elongated flexible sheet-like electrically insulating strip;

a second layer on said first layer and comprising a thin elongated flexible sheet-like electrically conductive strip;

a third layer on said second layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

a fourth layer on said third layer and comprising a plurality of electrical conductors;

a fifth layer on said fourth layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

a sixth layer on said fifth layer and comprising a thin elongated flexible sheet-like electrically conductive strip;

a seventh layer on said sixth layer and comprising a thin elongated flexible sheet-like electrically insulating strip;

said third layer having a flexible end portion for flexibly wrapping at least partially around a human body part;

a light emitting electrical component and a light receiving electrical component mounted on said third layer at said end portion and electrically connected to respective said conductors, said light emitting electrical component emitting light capable of passing through a human body part, said light receiving electrical component receiving said light, wherein;

said first and seventh layers have lateral widths greater than said second and sixth layers and extend laterally beyond said second and sixth layers;

said first and seventh layers engage each other along their laterally outward edges;

said second and sixth layers have lateral widths greater than said third and fifth layers and extend laterally beyond said third and fifth layers;

said second and sixth layers engage each other along their laterally outward edges and provide electromagnetic interference shielding of said conductors;

said third and fifth layers extend laterally beyond the lateral extent of said conductors;

said third and fifth layers engage each other along their laterally outward edges;

wherein said fifth layer has a gap therein having lateral right and left sides and separating one or more said conductors on the lateral right side of said gap, and one or more said conductors on the lateral left side of said gap, and comprising a conductor in said gap and contacted by said sixth layer thereabove, such that said last mentioned conductor is electrically connected to both said second and sixth layers and provides a shield connection to the electromagnetic interference shield provided by said second and sixth layers;

encoding means on one of said layers providing signals to the oximeter indicative of the known wavelength of said light emitting electrical component.

10. The invention according to claim 9 wherein said encoding means is on said third layer.