Laminated glazing unit having improved interfacial adhesion

• US 5,069,968 A
• Filed: 12/20/1990
• Issued: 12/03/1991
• Est. Priority Date: 12/20/1990
• Status: Expired due to Term

• Current Assignee: Automotive Components Holdings LLC (Ford Motor Company)
• Original Assignee: Ford Motor Company
• Inventors: Nietering, Kenneth E.
• Primary Examiner(s): Seidleck, James J.
• Assistant Examiner(s): TURNER, ARCHENE A
• Application Number:
  US07/631,112
• Time in Patent Office: 348 Days
• Field of Search: 428/216, 428/334, 428/336, 428/426, 428/432, 428/433, 428/434, 428/701, 428/437, 428/630, 428/632, 350/1.6, 350/1.7, 350/164, 350/166
• US Class Current: 428/336
• CPC Class Codes: B32B 17/10005 laminated safety glass or glazing
• CPC Class Codes: B32B 17/10036 comprising two outer glass sheets
• CPC Class Codes: B32B 17/10174 Coatings of a metallic or dielectric material on a constituent layer of glass or polymer
• CPC Class Codes: B32B 17/10761 containing vinyl acetal
• CPC Class Codes: B32B 2367/00 Polyesters, e.g. PET, i.e. polyethylene terephthalate
• CPC Class Codes: B32B 27/36 comprising polyesters
• CPC Class Codes: C03C 17/36 at least one coating being a metal
• CPC Class Codes: C03C 17/3615 Coatings of the type glass/metal/other inorganic layers, at least one layer being non-metallic
• CPC Class Codes: C03C 17/3639 Multilayers containing at least two functional metal layers
• CPC Class Codes: C03C 17/3644 the metal being silver
• CPC Class Codes: C03C 17/3652 the coating stack containing at least one sacrificial layer to protect the metal from oxidation
• CPC Class Codes: C03C 17/366 Low-emissivity or solar control coatings
• CPC Class Codes: C03C 17/3673 specially adapted for use in heating devices for rear window of vehicles
• CPC Class Codes: C03C 17/3681 the multilayer coating being used in glazing, e.g. windows or windscreens
• CPC Class Codes: H05B 2203/013 Heaters using resistive films or coatings
• CPC Class Codes: H05B 3/86 the heating conductors being embedded in the transparent or reflecting material H05B3/845 takes precedence
• CPC Class Codes: Y10T 428/12597 Noncrystalline silica or noncrystalline plural-oxide component [e.g., glass, etc.]
• CPC Class Codes: Y10T 428/12611 Oxide-containing component
• CPC Class Codes: Y10T 428/263 Coating layer not in excess of 5 mils thick or equivalent
• CPC Class Codes: Y10T 428/265 1 mil or less
• CPC Class Codes: Y10T 428/3163 : Next to acetal of polymerized unsaturated alcohol [e.g., formal butyral, etc.]

Abstract

A glazing unit comprises a substrate ply and a laminating ply laminated to a surface of the substrate ply. A coating on the laminated surface of the substrate ply is a film stack comprising an electrically conductive film of silver metal covered by a tantalum pentoxide dielectric film immediately adjacent the laminating ply. Between the silver film and the tantalum pentoxide film is an adhesion film of metal selected from zinc and copper. Applications include, for example, glazing units for solar load reduction and electrically heated glazing units.

Claims

1. A laminated glazing unit comprising a substrate ply, a substantially transparent coating comprising a film stack on a surface of the substrate ply, and a laminating ply of polymeric material laminated to the surface of the substrate ply over the film stack, wherein the film stack comprises:

(i) a dielectric film adjacent to the laminating ply, consisting essentially of tantalum pentoxide;

(ii) an film adjacent to the tantalum pentoxide dielectric film, consisting essentially of metal selected from the group consisting of copper and zinc; and

(iii) an electrically conductive film adjacent to and substantially thicker than the adhesion film, consisting essentially of silver metal.

2. The laminated glazing unit of claim 1 further comprising a second dielectric film between the electrically conductive film and the substrate ply.

3. The laminated glazing unit of claim 2 wherein the second dielectric film is tantalum pentoxide and the film stack further comprises a second adhesion film of metal selected from the group consisting of copper and zinc, being substantially thinner than and adjacent on one side to the electrically conductive film, and being adjacent on the other side to the second dielectric film.

4. The laminated glazing unit of claim 2 wherein the second dielectric film is zinc oxide.

5. The laminated glazing unit of claim 1 wherein the substrate ply is substantially self-supporting and substantially inextensible.

6. The laminated glazing unit of claim 1 wherein the substrate ply is selected from the group consisting of glass and substantially inextensible plastic.

7. The laminated glazing unit of claim 1 wherein the laminating ply is polyvinylbutyral.

8. The laminated glazing unit of claim 1 wherein the adhesion film is about 1 to 4 nanometers thick.

9. The laminated glazing unit of claim 1 where the coating is substantially coextensive with the laminated interface between the substrate ply and the laminating ply.

10. A laminated glazing unit comprising a substantially inextensible substrate ply having a surface laminated to a ply of polyvinyl butyral and a substantially transparent, electrically conductive film stack on the surface of the substrate ply, the film stack comprising an electrically conductive film of silver metal sandwiched between a first dielectric film on one side and a tantalum pentoxide dielectric film on the other, and an adhesion film of zinc or copper about 1 to 4 nm thick between the electrically conductive film and the tantalum pentoxide film.

11. A laminated glazing unit comprising a glass substrate ply having a surface laminated to a polymeric laminating ply, a substantially transparent solar load reduction coating on the surface of the substrate ply consisting essentially of, in order, a tantalum pentoxide dielectric film adjacent the polymeric laminating ply, an adhesion film of copper or zinc, a first film of silver metal, a second dielectric film, a second film of silver metal, and a third dielectric film adjacent the substrate ply.

12. The laminated glazing unit of claim 11 wherein the adhesion layer is copper.

13. The laminated glazing unit of claim 11 wherein the first and second films of silver metal each is about 7 to 9 nm thick, the tantalum pentoxide dielectric film and the third dielectric film each is about 28 to 42 nm thick, the dielectric film between the films of silver metal is about 60 to 100 nm thick, and the adhesion film is about 1 to 4 nm thick.

14. The laminated glazing unit of claim 11 wherein the solar load reduction coating is a Fabry-Perot interference filter having substantially lower percentage transmittance of IR light than of visible light.