Reducible carton for pizza pies and the like

• US 5,071,062 A
• Filed: 01/28/1991
• Issued: 12/10/1991
• Est. Priority Date: 01/28/1991
• Status: Expired due to Fees

• Current Assignee: Packaging Innovations Incorporated
• Original Assignee: Packaging Innovations Incorporated
• Inventors: Bradley, David E., Jaworski, Michael A.
• Primary Examiner(s): Marcus, Stephen
• Assistant Examiner(s): MCDONALD, CHRISTOPHER
• Application Number:
  US07/646,014
• Time in Patent Office: 316 Days
• Field of Search: 229/101, 229/103, 229/109, 229/117.01, 229/901, 229/902, 206/602, 206/604, 426/107
• US Class Current: 229/109
• CPC Class Codes: B65D 2581/3406 Pizza or bread
• CPC Class Codes: B65D 2581/3494 Microwave susceptor B65D2581/3487 takes precedence
• CPC Class Codes: B65D 2585/366 Pizza
• CPC Class Codes: B65D 5/0005 of variable capacity
• CPC Class Codes: B65D 81/3453 Rigid containers, e.g. trays, bottles, boxes, cups

Abstract

A box having a full size configuration and a reduced size configuration is provided. The full size box can hold, for example, an entire pizza. When the full volume is no longer required, the box can be reduced in size by eliminating certain portions thereof by tearing along preformed perforated score lines and folding along specially provided score lines. In accordance with the invention, no tools are required to form the smaller size box from the blank of the full size box. A microwave susceptor material can be provided on the base of the box to crispen leftovers that are heated in a microwave oven.

Claims

1. A box for flat food products comprising a one-piece blank prescored to define a base portion, a rear end wall hingedly coupled along one longitudinal side edge thereof to a rear edge of said base portion, a top portion hingedly coupled along a rear edge thereof to the other longitudinal side edge of said rear end wall, a pair of side walls each hingedly coupled along one longitudinal side edge thereof to a respective longitudinal side edge of said base portion, a front end wall hingedly coupled along a longitudinal side edge thereof to a front edge of one of said base portion and said top portion, said blank further having first and second transverse score lines defined on said base portion and extending between said longitudinal side edges of said base portion, said score lines being spaced apart a distance substantially corresponding to a height of said rear wall,

whereby when at least said top portion is removed and said blank is folded along each of said first and second transverse score lines, a box of reduced size for flat food products of reduced size having a lid and a base will be formed.

2. A box as in claim 1, further comprising at least one score line defined on each said side wall, each said score line being in a plane of one of said transverse core lines.

3. A box as in claim 2, wherein two score lines are defined on each said side wall, at least one of said two score lines being a perforated score line.

4. A box as in claim 1, wherein each of said side walls has foldable flap means at opposite ends thereof free from connection to said front wall and rear wall.

5. A box as in claim 4, wherein each said foldable flap means includes a corner wall portion hingedly coupled to said side wall and a substantially triangular portion hingedly coupled on one side edge thereof to said side wall, hingedly coupled on another side edge thereof to said base portion and having a free third side edge, whereby said blank can be folded so that each said triangular portion is disposed substantially flush against said base portion and each said corner wall portion is disposed substantially perpendicular with respect to said base portion to thereby define substantially diagonal corners.

6. A box as in claim 5, wherein said top portion has eight side edges.

7. A box as in claim 1, wherein said top portion has at least four side edges.

8. A box as in claim 5, wherein said base portion has eight side edges.

9. A box as in claim 1, wherein said base portion has four side edges.

10. A box as in claim 1, wherein said front wall is hingedly coupled along one longitudinal side edge to said base portion, a flap member is hingedly coupled to the other longitudinal side edge of said front wall via a score line which has a slit defined therethrough along at least a portion of the length thereof, and wherein a tongue element is hingedly coupled to a free end edge of said top portion and sided so as to be insertable into said slit.

11. A box as in claim 10, wherein each of said side walls has foldable flap means at opposite ends thereof free from connection to said front wall and rear wall, each said foldable flap means including a corner wall portion hingedly coupled to said side wall and a substantially triangular portion hingedly coupled on one side edge thereof to said side wall, hingedly coupled on another side edge thereof to said base portion and having a free third side edge, whereby said blank can be folded so that each said triangular portion is disposed substantially flush against said base portion and each said corner wall portion is disposed substantially perpendicular with respect to said base portion to thereby define substantially diagonal corners.

12. A box as in claim 11, wherein said corner wall portions adjacent said front wall have cutout portions having a depth coresponding to a thickness of said flap member.

13. A box as in claim 1, wherein said blank is formed from corrugated cardboard.

14. A box as in claim 1, further comprising a microwave susceptor material on at least a portion of said base portion.

15. A box as in claim 14, wherein said susceptor material is disposed between one of said transverse score lines and said front edge of said base portion.

16. A box as in claim 4, wherein at least one of said side walls, said rear wall and said foldable flap means includes means defining a vent for allowing the escape of steam from the interior of the box.

17. A box as in claim 1, wherein a flap element is hingedly coupled to each side edge of said top portion, said flap elements being adapted to be disposed in side and adjacent said side walls.

18. A box as in claim 1, wherein a flap element is hingedly coupled to a front side edge of said top portion, said flap element being adapted to be disposed adjacent said front wall.

19. A box as in claim 1, further comprising first and second perforated score lines on said rear wall, extending between said base portion and said top portion.

20. A box as in claim 1, wherein said top portion is hingedly coupled to said rear end wall along a score line which is at least partially perforated so as to facilitate removal of said top portion from said rear end wall along at least said perforated portion of said score line.

21. A method of forming a reducible box comprising:

cutting and scoring a one-piece blank to define a base portion, a rear end wall hingedly coupled along one longitudinal side edge thereof to a rear edge of said base portion, a top portion hingedly coupled along a rear edge thereof to the other longitudinal side edge of said rear end wall, a pair of side walls each hingedly coupled along one longitudinal side edge thereof to a respective longitudinal side edge of said base portion, a front end wall hingedly coupled along a longitudinal side edge thereof to a front edge of one of said base portion and said top portion; and

forming two further transverse score lines on said base portion, so that said transverse score lines are spaced apart a distance substantially corresponding to a height of said rear wall,

whereby when at least said top portion is removed and said blank is folded along each of said first and second transverse score lines, a box of reduced size for flat food products of reduced size having a lid and a base will be formed.

22. A method as in claim 21, further comprising forming at least one further score line on each said side wall, each said score line being in a plane of one of said transverse score lines.

23. A method as in claim 22, wherein two further score lines are formed on each said side wall, at least one of said two score lines being a perforated score line.