Artificial disc

• US 5,071,437 A
• Filed: 11/21/1990
• Issued: 12/10/1991
• Est. Priority Date: 02/15/1989
• Status: Expired due to Term

• Current Assignee: Depuy Acromed Incorporated (Johnson & Johnson)
• Original Assignee: AcroMed Corp (Johnson & Johnson)
• Inventors: Steffee, Arthur D.
• Primary Examiner(s): NOT, DEFINED
• Assistant Examiner(s): Iantorno, Stephanie L.
• Application Number:
  US07/617,923
• Time in Patent Office: 384 Days
• Field of Search: 623/17, 606/61
• US Class Current: 623/17.16
• CPC Class Codes: A61B 90/39 Markers, e.g. radio-opaque or breast lesions markers
• CPC Class Codes: A61F 2/30767 Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
• CPC Class Codes: A61F 2/30965 Reinforcing the prosthesis by embedding particles or fibres during moulding or dipping
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2002/30069 elastomeric
• CPC Class Codes: A61F 2002/3008 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30242 spherical
• CPC Class Codes: A61F 2002/30563 having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
• CPC Class Codes: A61F 2002/30769 madreporic
• CPC Class Codes: A61F 2002/30841 Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2002/30892 parallel
• CPC Class Codes: A61F 2002/30929 having at least two superposed coatings
• CPC Class Codes: A61F 2230/0015 Kidney-shaped, e.g. bean-shaped
• CPC Class Codes: A61F 2230/0071 spherical
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers
• CPC Class Codes: Y10S 606/907 Composed of particular material or coated
• CPC Class Codes: Y10S 606/91 Polymer

Abstract

A spinal disc prosthesis comprises an upper flat rigid plate, a lower flat rigid plate, and a flat elastomeric core interposed between said plates and adhered to the plates. A plurality of spaced-apart protuberances extend outwardly from the exposed faces of the plates for engagement with vertebrae above and below the plates. A porous coating covers the exposed surfaces of the plates. The elastomeric core is made of a polyolefin rubber having mechanical properites similar to a natural spinal disc.

Claims

1. A spinal disc prosthesis to replace a damaged spinal disc comprising:

an upper flat rigid plate;

a lower flat rigid plate;

an elastomeric core interposed between said plates and adhered to said plates, said elastomeric core consisting of a one-piece solid homogeneous elastomeric material, free of any cavity therein; and

said elastomeric core being made of an elastomeric polyolefin rubber, said elastomeric polyolefin rubber having an ultimate tensile strength of about 1,900 psi and ultimate elongation of about 350% at 37 degrees C (98.6 degrees F.), and an elastic modulus in the range of about 220-600 psi at 100% elongation and about 610-1,000 psi at 200% elongation and greater than 1,000 psi at 300% elongation.

2. A spinal disc prosthesis as defined in claim 1, comprising a plurality of spaced-apart protuberances extending outwardly from outer faces of said plates for engagement with vertebrae above and below said plates to fix said plates and core in position relative to said vertebrae, said plates being made of a biocompatible material, inner faces of said plates being coated with a porous particle coating, said coating being porous to facilitate adherence of said elastomeric core to said plates, and said plates being connected together only by said core.

3. A spinal disc prosthesis as defined in claim 2 wherein said elastomeric polyolefin rubber is synthesized from 1-hexene with 3-5% methylehexadiene as a source of residual double bonds for vulcanization.

4. A spinal disc prosthesis as defined in claim 1 wherein said elastomeric polyolefin rubber is synthesized from 1-hexene with 3-5% methylhexadiene as a source of residual double bonds for vulcanization.

5. A spinal disc prosthesis to replace a damaged spinal disc comprising an upper flat rigid plate, a lower flat rigid plate, an elastomeric core interposed between said plates and adhered to said plates, said elastomeric core consisting only of a one-piece solid homogeneous elastomeric material, free of any cavity therein, said elastomeric material being an elastomeric polyolefin rubber said plates being connected only by said core, and a plurality of spaced-apart protuberances extending outwardly from said plates for engagement with vertebrae above and below said plates to fix said plates and core in position relative to said vertebrae, said elastomeric polyolefin rubber being synthesized from 1- hexene with 3-5% methylhexadiene as a source of residual double bonds for vulcanization.

6. A spinal disc prosthesis as defined in claim 5, wherein said plates are made of a biocompatible metal material, inner faces of said plates being coated with a porous particle coating of the same material as said plates, said coating being porous to facilitate adherence of said elastomeric core to said plates.