Coaxial cable end connector

• US 5,073,129 A
• Filed: 01/30/1991
• Issued: 12/17/1991
• Est. Priority Date: 06/12/1989
• Status: Expired due to Term

• Current Assignee: John Mezzalingua Associates Incorporated
• Original Assignee: John Mezzalingua Associates Incorporated
• Inventors: Szegda, Andrew
• Primary Examiner(s): PIRLOT, DAVID
• Application Number:
  US07/647,837
• Time in Patent Office: 321 Days
• Field of Search: 439/578-585, 439/675, 439/877-882
• US Class Current: 439/585
• CPC Class Codes: H01R 13/5205 Sealing means between cable and housing, e.g. grommet H01R13/5221 takes precedence
• CPC Class Codes: H01R 2103/00 Two poles
• CPC Class Codes: H01R 24/40 specially adapted for high frequency
• CPC Class Codes: H01R 9/0518 Connection to outer conductor by crimping or by crimping ferrule

Abstract

An end connector is disclosed for cables, particularly coaxial cables of the type employed in the cable television industry. The crimping sleeve of the connector has external ribs and internal serrations designed to accommodate a wide range of cable sizes in a manner which insures a reliable electrical connection, a secure mechanical coupling, and a weather tight seal.

Claims

1. An end connector for connecting a coaxial cable to a port, said cable being of the type having an electrical inner conductor surrounded by and spaced inwardly from an electrical outer conductor, with a dielectric insulator interposed between said inner and outer conductors, and with a dielectric jacket surrounding the outer conductor, said end connector comprising:

a tubular post having a front end and a rear end, with a cylindrical first sleeve opening towards said rear end;

fastener means at the front end of said post for attaching said connector to said port; and

a tubular body supported at the front end of said post at a location adjacent to said fastener means, said body having a cylindrical second sleeve surrounding and spaced radially from said first sleeve to define an annular chamber therebetween, said second sleeve having an open rear end leading to said annular chamber, said second sleeve having an interior surface and having grooves in its exterior surface defining a plurality of axially spaced circular ribs, with the rearmost of said ribs located at the rearmost extremity of said tubular body and surrounding said open end,

said first sleeve being adapted for insertion into a position in an end of said cable at which said second sleeve is in electrical contact with said outer conductor and electrically isolated from said inner conductor by said dielectric insulator, with said jacket being received in said chamber and being surrounded by said second sleeve,

at least some of said ribs including said rearmost rib being deformable into hexagonal configurations and having diameters greater than f/0.866 where "f" is the distance between any two opposed flats of said hexagonal configuration, the deformation of said ribs into said hexagonal configurations causing said interior surface to be deformed inwardly into indented mechanical engagement with said jacket at said rearmost extremity to sealingly engage said jacket as well as at other locations which are spaced axially along the length of that portion of said jacket received in said chamber.

2. The end connector of claim 1 wherein said interior surface tapers outwardly to a maximum internal diameter at the open rear end of said second sleeve.

3. The end connector of claim 1 wherein the diameters of said ribs are non-uniform, with the largest diameter ribs being located at the rear end of said second sleeve.

11. The end connector of claim 1 wherein said inner surface is grooved to define a plurality of circular serrations.

12. The end connector of claim 11 wherein the exterior surface of said first sleeve is grooved to provide a series of circular serrations surrounded by at least some of the circular serrations in the interior surface of said second sleeve.

13. The end connector of claim 11 wherein the grooves in the interior surface of said second sleeve are each located axially between truncated conical intermediate surfaces lying on a common conical reference cone tapering outwardly towards the rear end of said second sleeve.

14. The end connector of claim 13 wherein said grooves are each defined by leading and trailing surfaces extending radially outwardly from their respective intermediate surfaces to converge at the bottoms of said grooves, with said serrations being formed at the juncture between said trailing surfaces and their respective intermediate surfaces.

4. An end connector for connecting a coaxial cable to a port, said cable being of the type having a electrical inner conductor surrounded by and spaced inwardly from an electrical outer conductor, with a dielectric insulator interposed between said inner and outer conductors, and with a dielectric jacket surrounding the outer conductor, said end connector comprising:

a tubular post having a front end and a rear end, with a cylindrical first sleeve opening towards said rear end;

fastener means at the front end of said post for attaching said connector to said port; and

a tubular body supported at the front end of said post at a location adjacent to said fastener means, said body having a cylindrical second sleeve surrounding and spaced radially from said first sleeve to define an annular chamber therebetween, said second sleeve having an interior surface tapering outwardly to a maximum internal diameter at an open rear end leading to said annular chamber, and having grooves in its exterior surface defining a plurality of axially spaced circular ribs,

said first sleeve being adapted for insertion into a position in an end of said cable at which said second sleeve is in electrical contact with said outer conductor and electrically isolated from said inner conductor by said dielectric insulator, with said jacket being received in said chamber and being surrounded by said second sleeve,

said ribs being deformable into a hexagonal configuration with an accompanying inward deformation of said interior surface towards said first sleeve and into indented mechanical engagement with said jacket.

5. The end connector of claim 4 wherein the outer diameters of said circular ribs are non-uniform, with the smallest diameter ribs being located at the front end of said second sleeve, and with the largest diameter ribs being located at the rear end of said second sleeve.

6. The end connector of either claims 4 or 5 wherein the outer diameters of at least some of said circular ribs is greater than f/0.866 where "f" is the distance between any two opposed flats of said hexagonal configuration.

7. An end connector for connecting a coaxial cable to a port, said cable being of the type having an electrical inner conductor surrounded by and spaced inwardly from an electrical outer conductor, with a dielectric insulator interposed between said inner and outer conductors, and with a dielectric jacket surrounding the outer conductor, said end connector comprising:

a tubular post having a front end and a rear end, with a cylindrical first sleeve opening towards said rear end;

fastener means at the front end of said post for attaching said connector to said port; and

a tubular body supported at the front end of said post at a location adjacent to said fastener means, said body having a cylindrical second sleeve surrounding and spaced radially from said first sleeve to define an annular chamber therebetween, said second sleeve having an open rear end leading to said annular chamber and having grooves in its exterior surface defining a plurality of axially spaced circular ribs, the outer diameters of said ribs being non-uniform, with the smallest diameter ribs being located at the front end of said second sleeve, and with the largest diameter ribs being located at the rear end of said second sleeve,

said first sleeve being adapted for insertion into a position in an end of said cable at which said second sleeve is in electrical contact with said outer conductor and electrically isolated from said inner conductor by said dielectric insulator, with said jacket being received in said chamber and being surrounded by said second sleeve,

said ribs being deformable into a hexagonal configuration with an accompanying inward deformation of said second sleeve towards said first sleeve and into indented mechanical engagement with said jacket.

8. An end connector for connecting a coaxial cable to a port, said end connector comprising:

a tubular post having a front end and a rear end, with a cylindrical first sleeve opening towards said rear end;

fastener means at the front end of said post for attaching said connector to said port; and

a tubular body supported at the front end of said post at a location adjacent to said fastener means, said body having a cylindrical second sleeve surrounding and spaced radially from said first sleeve to define an annular chamber therebetween, said second sleeve having an interior surface tapering outwardly to a maximum internal diameter at an open rear end leading to said annular chamber, and having grooves in its exterior surface defining a plurality of axially spaced circular ribs,

said first sleeve being adapted for insertion into an end of said cable with the said end of said cable being received in said chamber and being surrounded by said second sleeve,

said ribs being deformable into a hexagonal configuration with an accompanying inward deformation of said interior surface towards said first sleeve and into indented mechanical engagement with the exterior of said cable.

9. The end connector of claim 8 wherein the outer diameters of said circular ribs are non-uniform, with the smallest diameter ribs being located at the front end of said second sleeve, and with the largest diameter ribs being located at the rear end of said second sleeve.

10. The end connector of either claims 8 or 9 wherein the outer diameter of at least some of said circular ribs is greater than f/0.866 where "f" is the distance between any two opposed flats of said hexagonal configuration.