Rapid method for determining efficacy of a sterilization cycle and rapid read-out biological indicator

• US 5,073,488 A
• Filed: 11/29/1988
• Issued: 12/17/1991
• Est. Priority Date: 11/29/1988
• Status: Expired due to Term

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: Minnesota Mining and Manufacturing Co (3M Company)
• Inventors: Foltz, William E., Woodson, Lewis P., Matner, Richard R.
• Primary Examiner(s): Wax, Robert A.
• Assistant Examiner(s): Woodward, M. P.
• Application Number:
  US07/277,305
• Time in Patent Office: 1,113 Days
• Field of Search: 435/31, 435/38
• US Class Current: 435/31
• CPC Class Codes: C12Q 1/22 Testing for sterility conditions

Abstract

A rapid method of determining the efficacy of a sterilization cycle, and an indicator adapted to perform such method, comprising subjecting to the sterilization cycle a source of active enzyme having activity which correlates with the viability of a microorganism commonly used to monitor sterilization, and incubating the enzyme source, following the completion of the sterilization cycle, with an effective amount of a substrate system capable of reacting with any residual active enzyme to produce a detectable enzyme-modified product.

Claims

1. A method for rapidly determining the effectiveness of a sterilization cycle, comprising the steps of:

a) subjecting to said sterilization cycle of a source of active enzyme which provides a detectable amount of said enzyme, said enzyme having sufficient activity following a sterilization cycle which is sublethal to at least one test microorganism commonly used to monitor sterilization, to react with an effective amount of a substrate system for said enzyme to produce a detectable enzyme-modified product within less than twenty-four hours, yet said enzyme having activity which is reduced to "background" following a sterilization cycle which is lethal to said test microorganism;

b) incubating said enzyme, following the completion of said sterilization cycle, with an effective amount of an enzyme substrate system capable of reacting with any residual active enzyme to produce a detectable enzyme-modified product, for a time period and under conditions sufficient to promote reaction of any enzyme remaining active with said substrate.

2. The method of claim 1 wherein said source of active enzyme is bacteria or fungus in either the spore or vegetative state.

3. The method of claim 1 wherein said active enzyme has been isolated from a microorganism.

4. The method of claim 1 wherein said enzyme is one which

a) when subjected to a sterilization cycle which would be just sufficient to decrease the population of 1×

10⁶ test microorganisms to zero, as measured by lack of outgrowth of said microorganism, has activity equal to "background", as measured by reaction with an effective amount of an enzyme substrate system capable of reacting with said active enzyme to produce a detectable enzyme-modified product; and

b) when subjected to a sterilization cycle sufficient to decrease the population of 1×

10⁶ of said test microorganisms by at least about 1 log, but less than about 6 logs, has activity greater than said background, as measured by reaction with an effective amount of said enzyme substrate system.

5. The method of claim 1 wherein said enzyme is selected from the group consisting of beta-D-glucosidase, alpha-D-glucosidase, alkaline phosphatase, acid phosphatase, butyrate esterase, caprylate esterase lipase, myristate lipase, leucine aminopeptidase, valine aminopeptidase, chymotrypsin, phosphohydrolase, alpha-D-galactosidase, beta-D-galactosidase, alpha-L-arabinofuranosidase, beta-D-glucuronidase, N-acetyl-β

-glucosaminidase, beta-D-cellobiosidase, alanine aminopeptidase, proline aminopeptidase, tyrosine aminopeptidase, leucine aminopeptidase, phenylalanine aminopeptidase and a fatty acid esterase derived from spore-forming microorganisms.

6. The method of claim 5 wherein said spore-forming microorganism is selected from the group consisting of Candida, Bacillus, Clostridium and Neurospora species of microorganisms.

7. The method of claim 2 wherein said source of active enzyme is Bacillus stearothermophilus or Bacillus subtilis.

8. The method of claim 1 wherein said enzyme substrate system is capable of reacting with said active enzyme in an aqueous reaction medium to produce an enzyme-modified product which differs in luminescence, fluorescence, color or radioactivity from said enzyme or enzyme substrate system.

9. The method of claim 8 wherein said enzyme substrate is fluorogenic.

10. The method of claim 8 wherein said enzyme substrate is chromogenic.

11. The method of claim 1 wherein said microorganism is selected from the group consisting of Bacillus and Clostridia species of microorganisms.

12. The method of claim 1 wherein said method further comprises subjecting a predetermined number of viable test microorganisms to said sterilization cycle along with said source of active enzyme, and the step

c) incubating said test microorganisms following the completion of said sterilization cycle, with an aqueous nutrient medium capable, with incubation, of promoting growth of viable test microorganisms, and a detector material capable of undergoing a detectable change in response to growth of said test microorganisms, under conditions suitable to promote growth of said viable test microorganisms.

13. The method of claim 12 wherein said test microorganism is selected from the group consisting of Bacillus stearothermophilus, Bacillus subtilis and Clostridium sporogenes.

14. The method of claim 2 wherein said bacteria or fungi is one commonly used to monitor sterilization, and said method further includes the step

c) incubating any of said bacteria or fungi which remains viable, following the completion of said sterilization cycle, with an aqueous nutrient medium capable, with incubation, of promoting growth of said viable bacteria or fungi, and a detector material capable of undergoing a detectable change in response to growth of said bacteria or fungi, under conditions suitable to promote growth of said viable bacteria or fungi.

15. The method of claim 14 wherein said bacteria or fungi is selected from the group consisting of Bacillus stearothermophilus, Bacillus subtilis and Clostridium sporogenes.

16. The method of claim 1 wherein said sterilization cycle is provided by saturated steam, dry heat, gas, liquid or radiation.

17. The method of claim 9 wherein said enzyme substrate system comprises an enzyme substrate selected from the group consisting of 4-methylumbelliferyl derivatives, 7-amido-4-methyl-coumarin derivatives, and diacetylfluorescein derivatives, which derivatives are capable of reacting with said enzyme to produce a fluorescent product, and fluoroescamine.

18. The method of claim 10 wherein said enzyme substrate system comprises an enzyme substrate selected from the group consisting of 5-bromo-4-chloro-3-indolyl derivatives, nitrophenyl derivatives, indoxyl derivatives, and phenolphtalein derivatives, which derivatives are capable of reacting with said enzyme to produce a colored product.

19. The method of claim 10 wherein said enzyme substrate system comprises a chromogenic reagent and a 1-napthyl, 2-naphthyl or naphthyl-AS-BI derivative capable of reacting with said enzyme and said chromogenic reagent to produce a colored product.

20. The method of claim 1 wherein said enzyme has sufficient activity following a sterilization cycle which is sublethal to at least one test microorganism commonly used to monitor sterilization, to react with said substrate system to produce a detectable enzyme-modified product within less than twelve hours.

21. The method of claim 20, wherein said enzyme, following the completion of the sterilization cycle, produces a detectable enzyme-modified product after incubation with said enzyme substrate system for a time period of twelve hours or less.

22. The method of claim 1 wherein said enzyme has sufficient activity following a sterilization cycle which is sublethal to at least one test microorganism commonly used to monitor sterilization, to react with said substrate system to produce a detectable enzyme-modified product within less than eight hours.

23. The method of claim 22, wherein said enzyme, following the completion of the sterilization cycle, produces a detectable enzyme-modified product after incubation with said enzyme substrate system for a time period of eight hours or less.

24. The method of claim 1 wherein said enzyme has sufficient activity following a sterilization cycle which is sublethal to at least one test microorganism commonly used to monitor sterilization, to react with said substrate system to produce a detectable enzyme-modified product within less than three hours.

25. The method of claim 24, wherein said enzyme, following the completion of the sterilization cycle, produces a detectable enzyme-modified product after incubation with said enzyme substrate system for a time period of three hours or less.