Stepping motor having a molded housing

• US 5,073,735 A
• Filed: 07/11/1991
• Issued: 12/17/1991
• Est. Priority Date: 07/16/1990
• Status: Expired due to Fees

• Current Assignee: Aisan Kogyo Kabushiki Kaisha
• Original Assignee: Aisan Kogyo Kabushiki Kaisha
• Inventors: Takagi, Kunio
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): Haszko, Dennis R.
• Application Number:
  US07/728,656
• Time in Patent Office: 159 Days
• Field of Search: 310/43, 310/45, 310/49 R, 310/40 MM, 310/51, 310/71, 310/91, 310/89, 310/179, 310/180, 310/194, 310/216, 310/217, 310/254
• US Class Current: 310/71
• CPC Class Codes: H02K 37/18 of homopolar type
• CPC Class Codes: H02K 5/04 Casings or enclosures characterised by the shape, form or construction thereof
• CPC Class Codes: H02K 5/08 Insulating casings
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132

Abstract

A stepping motor having a cylindrical stator core which is a laminate of plates each formed by blanking of a thin silicon steel plate, stator coils wound on an inner peripheral surface of the stator core, a support member fixed to a part of an outer peripheral surface of the stator core and holding a plurality of terminal plates, and a housing formed by injection molding of a synthetic resin so as to cover the outer peripheral surface of the stator core and an outer surface of the support member. First end portions of the terminal plates are made projected through the housing to the exterior of the housing and are surrounded by a socket wall integral with the housing to form a male connector, while second end portions of the terminal plates are connected with end portions of electric wires which constitute the stator coils, and are embedded in the housing. The distance from an engaging surface of the support member which engages one end face of the stator core up to the first end portions of the terminal plates which constitute the male connector is made coincident with a predetermined value and in this state the support member is held in a predetermined position inside the socket wall.

Claims

1. A stepping motor including:

a stator core which is a laminate of thin steel plates, said stator core having a cylindrical outer peripheral surface and an inner peripheral surface on which are formed a plurality of axially extending ridges and grooves formed alternately in a circumferential direction;

bobbins formed of an insulating material and held in abutment with at least both axial end faces of said stator core;

stator coils wound round said ridges from above-said bobbins,

a first support member formed of an insulating material and fixed to a part of the outer peripheral surface of said stator core, said first support member having an engaging surface for abutment with a first end face out of both axial end faces of the stator core;

a second support member formed of an insulating material and fixed to a part of the outer peripheral surface of said stator core between an end portion of said first support member and a second end face out of both axial end faces of the stator core;

a plurality of terminal plates each having a central portion fixed in the interior of said second support member, a first end portion and a second end portion, said first end portion being projected in a radial direction of said stator core, said second end portion being projected axially of the stator core from the outer surface of the second support member and extending along an outer surface of said first support member, with end portions of electric wires which constitute said stator coils being connected to said second end portions of the terminal plates;

a housing formed by molding of a synthetic resin, said housing covering said outer peripheral surface of said stator core, the outer surface of said first and second support members, further covering said bobbins and stator coils projecting from both axial end faces of the stator core; and

a male connector comprising said first end portions of said terminal plates extending in the radial direction of said stator core from said second support member and being made projected through said housing to an outer peripheral surface of the housing and a socket wall formed integrally with said housing in surrounding relation to said first end portions.

2. A stepping motor according to claim 1, wherein a plurality of grooves are formed in an outer peripheral edge of the bobbin mounted to the first end face of said stator core, and end portions of the electric wires which constitute said stator coils are retained in said grooves.

3. A stepping motor according to claim 1, wherein said first support member is provided at one end portion thereof with a flange, said flange having the engaging surface in abutment with said first end face of said stator core and extending radially inwards of said stator core along said first end face, said first support member is provided at an opposite end portion thereof with an end face having a surface perpendicular to the axis of said stator core, and said second support member is provided at one end portion thereof with an end face having a surface perpendicular to the stator core axis and is in abutment through said end face with the end face of said first support member.

4. A stepping motor according to claim 1, wherein said stator core has a groove formed in the outer peripheral surface thereof in parallel with the axis thereof, and said first and second support members each has an arcuate surface for close contact with the outer surface of said stator core and an elongated projection for engagement with said grooves.

5. A stepping motor according to claim 3, wherein a plurality of grooves are formed in an outer peripheral edge of the bobbin mounted to said first end face of said stator core, and end portions of the electric wires which constitute said stator coils are retained in said grooves, then drawn out onto said flange of said first support member and connected to said second end portions of said terminal plates.