Surgical stapler

• US 5,074,454 A
• Filed: 06/04/1990
• Issued: 12/24/1991
• Est. Priority Date: 06/04/1990
• Status: Expired due to Fees

• Current Assignee: Ronald L. Peters
• Original Assignee: Ronald L. Peters
• Inventors: Peters, Ronald L.
• Primary Examiner(s): Rosenbaum, Mark
• Assistant Examiner(s): RADA, RINALDI I
• Application Number:
  US07/533,073
• Time in Patent Office: 568 Days
• Field of Search: 227/175, 227/178, 227/180, 227/19, 227/21, 227/30
• US Class Current: 227/178.1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially

Abstract

A surgical instrument for implanting one or more rows of staples in living tissue has a pair of juxtaposed beam members with forward portions that jointly define a thin gap in which the tissue may be received and clamped. A latch couples the beam members together at a location behind the tissue gap. Operation of a first actuator forces staples out of one of the beam members and into the tissue, the other beam member having indentations shaped to close the staples. A tensioner flexes the beam members to create internal stresses which resist spreading of the beam member tips in response to load forces that are exerted on the members by clamped tissue and the stapling operation. This assures that the gap has a uniform width along its length and thus assures that the successive staples are each formed into an optimum configuration. The tensioner is actuated prior to and independently of operation of the first actuator and thus does not require exertion of additional effort nor interfere with tactile feedback to the surgeon during the stapling operation.

Claims

1. A surgical stapler for implanting one or more rows of staples in living tissue, said stapler having first and second beam members each having a front end and a back end and an intermediate region situated therebetween, said beam members further having forward portions situated between said front ends and said intermediate regions which are juxtaposed to jointly define a gap in which said tissue may be received and clamped, said forward portion of said first beam member having means for receiving at least one row of staples and firing means for forcing said staples out of said receiving means and into said tissue in response to movement of a firing means actuator, said forward portion of said second beam member having indentation shaped to close said staples as said staples are forced through said tissue, wherein the improvement comprises:

tensioning means for flexing and prestressing said beam members prior to operation of said firing means to create stress forces therein that urge said front ends of said beam members towards each other with sufficient force to prevent spreading of said front ends thereof by the load forces exerted on said beam members, and

means for selectively actuating said tensioning means prior to and independently of movement of said firing means actuator.

2. The surgical stapler of claim 1 wherein said firing means actuator is disposed on one of said beam members and is manually translated therealong to force said staples into said tissue and wherein said means for selectively actuating said tensioning means includes a separate actuator on one of said beam members which may be manually moved from a first position to a second position and wherein said tensioning means applies bending forces to said beam members in response to movement of said separate actuator from said first position thereof to said second position thereof.

3. The surgical stapler of claim 1 further including means for holding said first and second beam members together at said intermediate regions thereof and wherein said tensioning means urges said back ends of the beam members away from each other prior to movement of said firing means actuator.

4. The surgical stapler of claim 3 wherein said tensioning means includes a cam journalled to one of said members and being turnable about an axis which is offset from the center of the said cam, a cam follower in contact with aid cam and which is translated by said turning thereof, and an element on the other of said members which seats on said cam follower whereby said turning of said cam urges said back end of said other member away from said back end of said one member.

5. The surgical staples of claim 1 further including a front spacer projection extending from one of said beam members towards the other thereof in the vicinity of said front ends of said beam members to establish a predetermined width for said gap and wherein said tensioning means includes a rear spacer projection extending from one of said beam members toward the other thereof in the vicinity of said back ends of said beam members, said rear spacer projection being proportioned to hold said back ends of said beam members apart a distance that is sufficient to cause said beam members to be convergent towards said front ends thereof when said beam members are in an unstressed condition and wherein actuation of said tensioning means draws said intermediate regions of said beam members towards each other to cause said gap to have a substantially uniform width along the length thereof.

6. The surgical stapler of claim 1 wherein one of said beam members has a pair of pins which extend outward therefrom at opposite sides of said intermediate region thereof and wherein said tensioning means includes a lever pivoted to the other of said beam members at said intermediate region thereof and which is pivotable between first and second positions, said lever having cam fingers at each side of said beam members which are shaped to engage said pins and latch said intermediate regions of said beam members together as said lever is pivoted from said first position thereof to said second position thereof and to flex said beam members and create stress therein which resists spreading of said front ends thereof.

7. The surgical stapler of claim 6 wherein said intermediate regions of said beam members are spaced further apart than said front ends of said beam members when said beam members are in an unstressed condition and wherein said cam fingers are shaped to draw said intermediate regions of said beam members closer together as said lever is pivoted from said first position thereof to said second position thereof.

8. The surgical stapler of claim 6 wherein said lever is angled relative to said beam members when at said first position and is substantially parallel to said beam members and extends along the back end regions thereof when at said second position and wherein said lever is pivoted to said one beam member at a location which is further from said back ends of said beam members than said pins when said lever is at said second position whereby said tensioning of said beam members acts to resist movement of said lever away from said second position thereof.

9. The surgical stapler of claim 1 wherein one of said beam members has a pair of latching elements which extend outward therefrom at opposite sides of said intermediate region thereof and wherein said tensioning means includes a shoe slidable along the other of said beam members between said intermediate region and said back end thereof, said shoe having a pair of cam fingers situated at opposite sides of said beam members shaped to engage said latching elements and to draw said intermediate regions of said beam members together as said shoe is slid forward to said intermediate region.

10. A surgical stapler for implanting one or more rows of staples in living tissue, said stapler having first and second beam members each having a front end and a back end and an intermediate region situated therebetween, said beam members further having forward portions situated between said front ends and said intermediate regions which are juxtaposed to jointly define a gap in which said tissue may be received and clamped, said foward portion of said first beam member having means for receiving at least one row of staples and firing means for forcing said staples out of said receiving means and into said tissue, said forward portion of said second beam member having indentations shaped to close said staples as said staples are forced through said tissue, wherein the improvement comprises:

tensioning means for resisting spreading of said front ends of said beam members by load forces exerted thereon which tensioning means flexes said beam members to create stress forces therein that urge said front ends of said beam members towards each other with sufficient force to prevent said spreading of said front ends thereof,

means for selectively actuating said tensioning means independently of actuation of said firing means,

further including means for holding said first and second beam members together at said intermediate regions thereof and wherein said tensioning means urges said back ends of said beam members away from each other,

further including a register pin secured to one of said beam members at a location behind said intermediate region thereof and wherein said tensioning means includes a projection extending toward said register pin from the other of said beam members at a location behind said intermediate region thereof, a sleeve slidable along said projection and having a slot in which said register pin seats, a first toggle member mounted on said other beam member and being turnable about an axis of rotation that is orthogonal to said projection and a toggle link having one end pivotably coupled to said sleeve and an opposite end which is pivotably coupled to said first toggle member at a location offset from said axis of rotation thereof.

11. A surgical stapler for implanting one or more rows of staples in living tissue, said stapler having first and second beam members each having a front end and a back end and an intermediate region situated therebetween, said beam members further having forward portions situated between said front ends and said intermediate regions which are juxtaposed to jointly define a gap in which said tissue may be received and clamped, said forward portion of said first beam member having means for receiving at least one row of staples and firing means for forcing said staples out of said receiving means and into said tissue, said forward portion of said second beam member having indentations shaped to close said staples as said staples are forced through said tissue, wherein the improvement comprises:

tensioning means for resisting spreading of said front ends of said beam members by load forces exerted thereon which tensioning means flexes said beam members to create stress forces therein that urge said front ends of said beam members towards each other with sufficient force to prevent said spreading of said front ends thereof,

means for selectively actuating said tensioning means independently of actuation of said firing means,

further including means for holding said first and second beam members together at said intermediate regions thereof and wherein said tensioning means urges said back ends of said beam members away from each other,

further including a register pin secured to one of said beam members at a location behind said intermediate region thereof and wherein said tensioning means includes a projection extending towards said register pin from the other of said beam members at a location behind said intermediate region thereof, a sleeve slidable along said projection and having a slot in which said register pin seats and having a first threaded passage, said other beam member having a second threaded passage aligned with said first threaded passage, one of said threaded passages having right hand threads and the other of said passages having left hand threads, further including a screw having opposite ends extending into each of said passages and having right hand threads at one end that engage with said threads of said one passage and left hand threads at the other end that engage with said threads of said other passage whereby turning of said screw in a predetermined direction forces said back ends of said beam members apart.

12. A surgical stapler for implanting one or more rows of staples in living tissue, said stapler having first and second beam members each having a front end and a back end and an intermediate region situated therebetween, said beam members further having forward portions situated between said front ends and said intermediate regions which are juxtaposed to jointly define a gap in which said tissue may be received and clamped, said foward portion of said first beam member having means for receiving at least one row of staples and firing means for forcing said staples out of said receiving means and into said tissue, said forward portion of said second beam member having indentations shaped to close said staples as said staples are forced through said tissue, wherein the improvement comprises:

tensioning means for resisting spreading of said front ends of said beam members by load forces exerted thereon which tensioning means flexes said beam members to create stress forces therein that urge said front ends of said beam members towards each other with sufficient force to prevent said spreading of said front ends thereof,

means for selectively actuating said tensioning means independently of actuation of said firing means,

wherein said first and second beam members have a non-linear configuration which causes said beam members to be convergent towards said front ends thereof and to also be convergent towards said back ends thereof when said beam members are in an unstressed condition, and wherein actuation of said tensioning means draws said intermediate regions of said beam members closer together to flex said beam members into a substantially linear configuration and a substantially parallel relationship.

13. The surgical stapler of claim 12 wherein said beam members have elements in the vicinity of said back ends thereof which mate with each other to establish an abutment of said beam members in the region of said back ends thereof, further including a front spacer projection extending from one of said beam members to the other thereof in the vicinity of said front ends thereof to establish a predetermined width for said gap and wherein actuation of said tensioning means causes the spacing of said intermediate regions of said beam members to correspond to the spacing of said front ends of said beam members that is established by said front spacer projection whereby said tissue receiving gap becomes of substantially uniform width along the length of said gap.

14. A surgical stapler for implanting one or more rows of staples in living tissue, said stapler having first and second beam members each having a front end and a back end and an intermediate region situated therebetween, said beam members further having forward portions situated between said front ends and said intermediate regions which are juxtaposed to jointly define a gap in which said tissue may be received and clamped, said foward portion of said first beam member having means for receiving at least one row of staples and firing means for forcing said staples out of said receiving means and into said tissue, said forward portion of said second beam member having indentations shaped to close said staples as said staples are forced through said tissue, wherein the improvement comprises:

tensioning means for resisting spreading of said front ends of said beam members by load forces exerted thereon which tensioning means flexes said beam members to create stress forces therein that urge said front ends of said beam members towards each other with sufficient force to prevent said spreading of said front ends thereof,

means for selectively actuating said tensioning means independently of actuation of said firing means, and

wherein one of said beam members has a pair of pins which extend outward therefrom at opposite sides of said intermediate region thereof and wherein said tensioning means includes a lever pivoted to the other of said beam members at said intermediate region thereof and which is pivotable between first and second positions, said lever having cam fingers at each side of said beam members which are shaped to engage said pins and latch said intermediate regions of said beam members together as said lever is pivoted from said first positions thereof to said second position thereof, and

wherein said lever is angled relative to said beam members when at said first position and is substantially parallel to said beam members and extends along the back end regions thereof when at said second position, further including a pair of toggle links situated at opposite sides of said beam members, each of said links having a first end pivoted to said one beam member at a first location therealong and an opposite end pivoted to said lever at a second location which is further away from said beam members and situated more rearwardly therealong than said first location when said lever is at said second position whereby said tensioning of said beam members acts to resist movement of said lever away from said second position thereof.

15. A surgical stapler for implanting one or more rows of staples in living tissue, said stapler having first and second beam members each having a front end and a back end and an intermediate region situated therebetween, said beam members further having forward portions situated between said front ends and said intermediate regions which are juxtaposed to jointly define a gap in which said tissue may be received and clamped, said foward portion of said first beam member having means for receiving at least one row of staples and firing means for forcing said staples out of said receiving means and into said tissue, said forward portion of said second beam member having indentations shaped to close said staples as said staples are forced through said tissue, wherein the improvement comprises:

tensioning means for resisting spreading of said front ends of said beam members by load forces exerted thereon which tensioning means flexes said beam members to create stress forces therein that urge said front ends of said beam members towards each other with sufficient force to prevent said spreading of said front ends thereof,

means for selectively actuating said tensioning means independently of actuation of said firing means, and

wherein one of said beam members has a pair of latching elements which extend outward therefrom at opposite sides of said intermediate region thereof and wherein said tensioning means includes a show slidable along the other of said beam members between said intermediate region and said back end thereof, said shoe having a pair of cam fingers situated at opposite sides of said beam members shaped to engage said latching elements and to draw said intermediate regions of said beam members together as said shoe is slid forward to said intermediate region,

further including a latching lever having an end pivoted to said shoe by a first pivot coupling and a toggle link having a front end pivoted to said lever by a second pivot coupling and an opposite end pivoted to said other beam member by a third pivot coupling situated reawardly from said intermediate region of said other beam member, said lever and link being pivotable into alignment with each other as said shoe is engaged with said latching elements, said second pivot coupling being located above the level of said first and third pivot couplings when said lever and link are in alignment.

16. A surgical stapler for implanting one or more rows of staples in living tissue comprising:

first and second substantially linear beam members each having a front end region, an intermediate region and a back end region, said front end regions being spaced apart to form a tissue receiving gap therebetween, one of said beam members having means for receiving at least one row of staples within said front end region thereof and firing means for sequentially forcing said staples out of said staple receiving means and into said tissue in response to translation of a first actuator element, the other of said beam member having staple tip receiving indentations shaped to close said staples as said staples penetrate through said tissue, one of said beam members having a spacer projection extending towards the other of said beam members at said front end region thereof to establish a predetermined width of said gap

a releasable latch adapted to couple said beam members together at said intermediate regions thereof,

a second actuator element on one said beam members, said second actuator element being movable from a first position to a second position prior to and independently of movement of said first actuator element, and means for spreading said back end regions of said beam members apart in response to movement of said second actuator element from said first position thereof to said second position thereof to create stress forces in said beam members that act to urge said front end regions towards each other.

17. A surgical stapler for implanting one or more rows of staples in living tissue comprising:

first and second substantially linear beam members each having a front end region, an intermediate region and a back end region, said front end regions being spaced apart to form a tissue receiving gap therebetween, one of said beam members having means for receiving at least one row of staples within said front end region thereof and firing means for sequentially forcing said staples out of said staple receiving means and into said tissue in response to translation of a first actuator element, the other of said beam members having staple tip receiving indentations shaped to close said staples as said staples penetrate through said tissue, one of said beam members having a spacer projection extending towards the other of said beam members at said front end region thereof to establish a predetermined width of said gap, said beam members being convergent towards said front end regions thereof when in an unstressed condition,

a pair of latching pins each of which extends outward from an opposite side of said one of said beam members at said intermediate region thereof and a lever pivoted to the other of said beam members and being pivotable from a first position at which the lever is angled relative to said other beam member and a second position at which the lever extends along said back end region of said other beam member, and

cam means for engaging said latching pins and drawing said intermediate regions of said beam members closer together and for flexing said members as said lever is pivoted from said first position to said second position to bring said front end regions of beam members into a substantially parallel relationship and to create stress forces within said beam members which resist spreading of said front end regions thereof.

18. A surgical stapler for implanting one or more rows of staples in living tissue comprising:

first and second juxtaposed beam members each having a front end region, an intermediate region and a back end region, said front end regions being spaced apart to form a tissue receiving gap therebetween, said beam members having a non-linear configuration wherein said front end regions are convergent and said back end regions are also convergent when said beam members are in an unstressed condition, one of said beam members having means for receiving at least one row of staples within said front end region thereof and firing means for sequentially forcing said staples out of said staple receiving means and into said tissue in response to translation of a first actuator element, the other of said beam member having staple tip receiving indentations shaped to close said staples as said staples penetrate through said tissue, one of said beam members having a spacer projection extending towards the other of said beam members at said front end region thereof to establish a predetermined width of said gap,

a pair of latching elements each of which extends outward from an opposite side of said one of said beam members at said intermediate region thereof and a lever pivoted to the other of said beam members and being pivotable from a first position at which the lever is angled relative to said other beam member and a second position at which the lever extends along said back end region of said other beam member, and

cam means for engaging said latching elements to draw said intermediate regions of said beam members closer together as said lever is pivoted from said first position to said second position whereby said front end regions of beam members are brought into a substantially parallel relationship and stress forces are created within said beam members that resist spreading of said front end regions thereof.