Lumbar support

• US 5,076,643 A
• Filed: 08/20/1990
• Issued: 12/31/1991
• Est. Priority Date: 08/20/1990
• Status: Expired due to Fees

• Current Assignee: Lear Seating Corp. (Lear Corporation)
• Original Assignee: Lear Seating Corp. (Lear Corporation)
• Inventors: Zimmer, Paul J., Colasanti, Arduino
• Primary Examiner(s): Dorner, Kenneth J.
• Assistant Examiner(s): Bonifanti, J.
• Application Number:
  US07/569,556
• Time in Patent Office: 498 Days
• Field of Search: 297/284, 297/DIG. 3, 297/460
• US Class Current: 297/284.6
• CPC Class Codes: A47C 7/467 adjustable by fluid means
• CPC Class Codes: B60N 2/665 using inflatable bladders
• CPC Class Codes: B60N 2/667 having flexible support member bowed by applied forces
• CPC Class Codes: Y10S 297/03 Pneumatic

Abstract

A lumbar support assembly for a seat having a seat frame and a backrest. The assembly (10) includes a rigid mounting member (18) within the seat frame (14) supported by a plurality of springs (28) or alternatively by integral clips (58). A pneumatic bladder (32) is supported on the mounting member (18) by a plurality of fasteners (61). A contoured plate (42) is disposed adjacent the mounting member (18) and the bladder (32) is supported between the contoured plate (42) and the mounting member (18), as the bowed contoured plate (42) urges the bladder (32) toward the inflated position. A plurality of guides (30) are disposed upon the mounting member (18) and are adapted to slideably receive a plurality of fingers (56) integrally disposed on the contoured plate (42). A pneumatic tube (34) extends from the bladder (32) to a normally closed pneumatic control valve (36) which is attached to any remote location. Upon opening of the valve (36) the inflated bladder (32) adjusts toward a deflated state as air is released in response to force being applied to the backrest (16) allowing for incremental adjustments in contour.

Claims

1. A lumbar support assembly for a seat having a seat frame and a back rest with a seat cushion comprising:

a mounting member (18) for mounting to a seat frame (14),

pneumatic adjustment means (20) supported on said mounting member (18) for moving between inflated and deflated states, and

control means (22) for controlling movement of said pneumatic adjustment means (20) between said inflated and said deflated states,

characterized by including back support means (24) for biasing said pneumatic adjustment means (20) toward said inflated state and for moving inwardly toward said deflated state in response to a passenger to an infinitely adjustable contour, said back support means (24) being independently supported on said mounting member (18) and extending over said pneumatic adjustment means (20).

2. An assembly as set forth in claim 1 further characterized by said back support means (24) comprising a flexible contoured plate (42) having a free state contour maintaining said pneumatic adjustment means (20) in said inflated state while forming the backrest (16) with the seat cushion (16) in a maximum outwardly contoured position.

3. An assembly as set forth in claim 2 further characterized by said contoured plate (42) extending between upper (44) and lower (46) ends and having a bulged middle portion spaced from said mounting member (18) and at least one of said upper (44) and lower (46) ends supported on said mounting member (18).

4. An assembly as set forth in claim 3 further characterized by including coupler means (48) for coupling said bulged middle portion of said contoured plate (42) to said pneumatic adjustment means (20) and coupling said pneumatic adjustment means to said mounting member (18) to fasten together said contoured plate (42) and said pneumatic adjustment means (20) as an operational unit.

5. An assembly as set forth in claim 4 further characterized by including lost motion connector means (50) for slideably connecting one of said upper (44) and lower (46) ends of said contour plate (42) to said mounting member (18).

6. An assembly as set forth in claim 5 further characterized by said lost motion connector means (50) connecting said upper end (44) of said contoured plate (42) to said mounting member (18) and including attachment means (52) for attaching said lower end (46) of said contour plate (42) to said mounting member (18) to prevent vertical movement of said lower end (46) relative to said mounting member (18).

7. An assembly as set forth in claim 6 further characterized by said attachment means (52) including a plurality of hooks (54) extending from said mounting member (18) for rotatably supporting said lower end (46) of said contour plate (42) to said mounting member (18) while preventing linear movement between the two.

8. An assembly as set forth in claim 4 further characterized by including slider means (62) for unconnected sliding movement of the contoured plate (42) relative to the mounting member (18).

9. An assembly as set forth in claim 8 further characterized by said slider means including rounded ends (62) for slideably supporting said contour plate (42'"'"') on said mounting member (18).

10. An assembly as set forth in claim 5 further characterized by said pneumatic adjustment means (20) comprising an impermeable bladder (32) having an accordian-like shape.

11. An assembly as set forth in claim 10 further characterized by said control means (22) including a tube (34) for directing air into and out of said pneumatic adjustment means (20).

12. An assembly as set forth in claim 11 further characterized by said control means (22) including a control valve (36) in fluid communication with said tube (34) for controlling the flow of air into and out of said pneumatic adjustment means (20).

13. An assembly as set forth in claim 12 further characterized by said control means (22) including a biasing means (38) for continuously urging said control valve (36) to a closed position preventing the passage of air through said tube (34).

14. An assembly as set forth in claim 13 further characterized by said control means (22) including a clip (40) for attaching said control valve (36) to said seat (12).

15. An assembly as set forth in claim 14 further characterized by including suspension means (26) for supporting said mounting member (18) on seat frame (14).

16. An assembly as set forth in claim 15 further characterized by said suspension means (26) including a plurality of outwardly extending springs (28) spaced about the periphery of said mounting member (18) for supporting said mounting member (18) on the seat frame (14).

17. An assembly as set forth in claim 15 further characterized by said suspension means (26) including a plurality of integral clips (58) spaced about the periphery of said mounting member (18) for supporting said mounting member (18) on the seat frame (14).

18. An assembly as set forth in claim 4 further characterized by said coupler means (48) including slots (60) disposed in said mounting member (18) with enlarged ends for receiving heads of fasteners (61) extending from said pneumatic adjustment means (20) for slideably connecting said pneumatic adjustment means (20) to said mounting member (18) as said pneumatic adjustment means (20) moves between said inflated and deflated states.

19. An assembly as set forth in claim 5 further characterized by said upper end (44) including a plurality of spaced fingers (56) operatively engaged with said lost motion connector means.

20. An assembly as set forth in claim 7 further characterized by said attachment means (24) including a plurality of U-shaped guides disposed on said mounting member (18).