Electrodeless conductivity sensor with inflatable surface

• US 5,077,525 A
• Filed: 01/24/1990
• Issued: 12/31/1991
• Est. Priority Date: 01/24/1990
• Status: Expired due to Term

• Current Assignee: Rosemount Incorporated (Emerson Electric Company)
• Original Assignee: Rosemount Incorporated (Emerson Electric Company)
• Inventors: Okel, Mark C., Wood, Wayne B., West, Barry R.
• Primary Examiner(s): Wieder, Kenneth A.
• Assistant Examiner(s): Regan, Maura K.
• Application Number:
  US07/469,200
• Time in Patent Office: 706 Days
• Field of Search: 324/445, 324/446, 324/447, 324/225, 324/226, 324/262, 324/204, 324/450, 73/866.5
• US Class Current: 324/445
• CPC Class Codes: G01N 27/023 where the material is placed in the field of a coil
• CPC Class Codes: G01R 27/22 Measuring resistance of fluids

Abstract

An inductive conductivity sensor is immersed in a liquid to measure its conductivity. The sensor comprises a transducer for generating a changing magnetic field and for inductively measuring an electric current induced in the liquid by the changing magnetic field. The transducer has an external surface facing the liquid. A elastic membrane separates the external surface from the liquid. The elastic membrane is periodically inflated and deflated to deform its outer shape and thereby remove deposits formed on the membrane.

Claims

1. An inductive conductivity sensor for communicating with a liquid to measure its conductivity, the sensor comprising:

a transducer for generating a changing magnetic field and for inductively measuring an electric current induced in the liquid by the changing magnetic field, the transducer having an external surface facing the liquid;

an elastic membrane separating the external surface from the liquid; and

means for inflating and deflating the elastic membrane such that the membrane is changed in shape to remove deposits formed on the membrane.

2. The inductive conductivity sensor of claim 1 wherein the elastic membrane comprises a vulcanized rubber boot formed over the transducer.

3. The inductive conductivity sensor of claim 1 wherein the elastic membrane comprises a synthetic elastomer sleeve formed over the transducer.

4. The inductive conductivity sensor of claim 1 wherein the elastic membrane has a thickness of about 2 mm to about 3 mm.

5. The inductive conductivity sensor of claim 1 wherein the means for inflating and deflating includes a passage through the transducer to an opening in an interface between the transducer and the elastic membrane, the passage for routing pressurized fluid to the interface for inflating and deflating the elastic membrane.

6. The inductive conductivity sensor of claim 5 and further comprising a controlled fluid source for forcing pressurized fluid through the passage to inflate and deflate the elastic membrane.

7. The inductive conductivity sensor of claim 6 wherein the pressurized fluid is pressurized in excess of a process pressure by about 5 psi to about 20 psi.

8. The inductive conductivity sensor of claim 6 wherein the controlled fluid source pumps a specified amount of fluid into and out of the passage to inflate and deflate the membrane.

9. The inductive conductivity sensor of claim 6 wherein the pressurized fluid comprises a liquid.

10. The inductive conductivity sensor of claim 6 wherein the pressurized fluid comprises a gas.

11. The inductive conductivity sensor of claim 1 wherein the transducer comprises a plurality of toroidal transformer coils, each having at least one electrical conductive winding being wound around a toroidal core of ferromagnetic material.

12. A self-cleaning inductive conductivity transducer for immersion in a liquid to measure conductivity of the liquid, the transducer comprising:

electromagnetic means for generating a changing magnetic field and for inductively measuring an electric current induced in the liquid by the changing magnetic field; and

means for deforming an exterior shape of the transducer to remove deposits formed on the transducer.

13. The self-cleaning inductive conductivity transducer of claim 12 wherein the transducer further comprises an external surface facing the liquid, and the means for deforming comprises:

an elastic membrane separating the external surface from the liquid; and

means for inflating and deflating the elastic membrane such that the shape of the membrane is changed to remove deposits formed on the membrane.

14. The self-cleaning inductive conductivity transducer of claim 13 wherein the elastic membrane further comprises a synthetic elastomer formed over the transducer.

15. The self-cleaning inductive conductivity transducer of claim 13 wherein the elastic membrane has a thickness of about 2 mm to about 3 mm.

16. The self-cleaning inductive conductivity transducer of claim 13 wherein the means for inflating and deflating further includes a passage through the transducer to an opening in an interface between the transducer and the elastic membrane, the passage adapted for routing pressurized fluid to the interface to inflate and deflate the elastic membrane.

17. The self-cleaning inductive conductivity sensor of claim 16 wherein the pressurized fluid is pressurized in excess of a process pressure by about 5 psi to about 20 psi.

18. The self-cleaning inductive conductivity sensor of claim 16 wherein the means for inflating and deflating further comprises a controlled fluid source for forcing pressurized fluid through the passage to inflate and deflate the elastic membrane.

19. The self-cleaning inductive conductivity sensor of claim 18 wherein the controlled fluid source pumps a specified amount of fluid into and out of the passage to inflate and deflate the elastic membrane.

20. The self-cleaning inductive conductivity transducer of claim 16 wherein the pressurized fluid comprises a liquid.

21. The self-cleaning inductive conductivity transducer of claim 16 wherein the pressurized fluid comprises a gas.

22. The self-cleaning inductive conductivity transducer of claim 12 wherein the electromagnetic means further comprises a plurality of toroidal transformer coils, each having at least one electrical conductive winding wound around a toroidal core of ferromagnetic material.

23. An inductive conductivity sensor for communicating with a liquid to measure its conductivity, the sensor comprising:

a first toroidal transformer coil for generating a changing magnetic field which induces an electric current in the liquid, the electric current having a magnitude indicative of the conductivity;

a second toroidal transformer coil for sensing the electric current and for generating an output current representative of the conductivity;

a body supporting the first and second transformer coils, the body having an external surface facing the liquid;

an elastic membrane separating the external surface from the liquid; and

a passage through the body to an interface between the body and the elastic membrane for permitting pressurized fluid to inflate and deflate the elastic membrane around the body and to thereby dislodge deposits formed on the elastic membrane.

24. The inductive conductivity sensor of claim 23 wherein the elastic membrane comprises a vulcanized rubber boot formed over the body.

25. The inductive conductivity sensor of claim 23 wherein the elastic membrane comprises a synthetic elastomer.

26. The inductive conductivity sensor of claim 23 wherein the pressurized gas comprises a liquid.

27. The inductive conductivity sensor of claim 23 wherein the pressurized fluid comprises a gas.

28. A method of cleaning an inductive conductivity transducer immersed in a liquid without removing the transducer from the liquid, the method comprising:

deforming an exterior shape of the transducer to remove deposits formed on the transducer.

29. The method of claim 28 and further comprising the step of providing an elastic membrane over an external surface of the transducer, prior to immersion, for separating the transducer from the liquid.

30. The method of claim 29 wherein deforming the shape of the transducer further comprises the step of inflating and deflating the elastic membrane to change its shape and to thereby dislodge deposits formed on the membrane.

31. The method of claim 30 wherein the step of inflating and deflating comprises pumping a specified amount of fluid into and out of an interface between the transducer and the elastic membrane to inflate and deflate the membrane around the transducer.

32. The method of claim 30 wherein the step of inflating and deflating comprises routing fluid having a pressure greater than a process pressure to an interface between the transducer and the elastic membrane.

33. An inductive conductivity sensor for communicating with a liquid to measure its conductivity, the sensor comprising:

a first toroidal transformer coil for generating a changing magnetic field which induces an electric current in the liquid, the electric current having a magnitude indicative of the conductivity;

a second toroidal transformer coil for sensing the electric current and for generating an output current representative of the conductivity;

a strut having a proximate end and a distal end, the proximate end being threaded to allow attachment of the strut within a container holding the liquid;

a body supported at the distal end of the strut and carrying the first and second transformer coils;

an elastic membrane separating the strut and the body from the liquid;

a passage through the strut and the body to an interface between the body and the elastic membrane; and

a controlled fluid source for forcing pressurized fluid through the passage to inflate and deflate the elastic membrane to thereby dislodge deposits formed on the elastic membrane.