Method and apparatus for controlling the slope of a blade on a motorgrader

• US 5,078,215 A
• Filed: 05/29/1990
• Issued: 01/07/1992
• Est. Priority Date: 05/29/1990
• Status: Expired due to Term

• Current Assignee: Trimble Navigation Limited (Trimble Inc.)
• Original Assignee: Spectra Physics LaserPlane Inc (Trimble Inc.)
• Inventors: Nau, Kevin R.
• Primary Examiner(s): Taylor, Dennis L.
• Assistant Examiner(s): Warnick, Spencer
• Application Number:
  US07/530,905
• Time in Patent Office: 588 Days
• Field of Search: 172/4.5, 37/DIG. 20, 37/DIG. 1, 37/DIG.19
• US Class Current: 172/4.5
• CPC Class Codes: E02F 3/845 using mechanical sensors to determine the blade position, e.g. inclinometers, gyroscopes, pendulums
• CPC Class Codes: Y10S 37/907 Automatic leveling excavators

Abstract

A method and apparatus is provided for controlling the parallel blade slope angle of a blade in order to maintain a desired cross slope during normal operation of a motorgrader regardless of whether the motorgrader is turning, the front wheels are side-tilted or the blade supporting A-frame is side-shifted. The present invention controls the cross slope angle cut by the blade of a motorgrader by substantially continuously sensing the perpendicular slope angle of the blade by means of a slope sensor and the angle of rotation of the blade relative to the direction of the travel by means of a noncontact sensor. The sensed angles are used to calculate the parallel slope angle of the blade relative to horizontal which is required to maintain a desired cross slope angle. The parallel slope angle is sensed by means of the slope sensor and controlled such that it is maintained substantially equal to the calculated parallel slope angle to thereby define the desired cross slope angle set by an operator.

Claims

1. A control system for controlling the position of an adjustably movable tool having a working edge carried by a vehicle in order to maintain a desired cross slope angle of a surface being worked by the vehicle comprising:

input means for selecting a desired cross slope angle of the surface being worked;

slope sensor means for determining a sensed parallel slope angle of the tool parallel to its working edge and relative to horizontal, and a perpendicular slope angle of said tool perpendicular to its working edge and relative to horizontal;

tool angle measuring means located on the vehicle out of contact with said surface for measuring an angle of rotation of said tool relative to the direction of travel of said tool; and

processor means connected to said input means, said slope sensor means and said tool angle measuring means for controlling said sensed parallel slope angle of said tool to maintain said desired cross slope angle of said surface.

2. A control system as claimed in claim 1, wherein a required parallel slope angle of said tool needed to maintain the desired cross slope angle is calculated by said processor means using the equation:

##EQU12## where B is the required parallel slope angle of said tool;

A is the desired cross slope angle of the surface;

C is the sensed perpendicular tool slope angle of said tool; and

D is said angle of rotation of said tool relative to the direction of travel of said tool measured by said tool angle measuring means, and said processor means controls said sensed parallel slope angle of said tool so that the sensed parallel slope angle of said tool is substantially equal to the required parallel slope angle of said tool to maintain said desired cross slope angle of said surface being worked by said vehicle.

3. A control system as claimed in claim 1, wherein said vehicle further comprises ring means for mounting said tool to said vehicle, and said slope sensor means and said tool angle measuring means are mounted onto said ring means.

4. A control system as claimed in claim 1, wherein said slope sensor means comprises first and second slope sensors.

5. A control system as claimed in claim 1, wherein said slope sensor means comprises a single dual axis slope sensor.

6. A control system as claimed in claim 1, wherein said tool angle measuring means comprises at least one doppler effect device.

7. A control system as claimed in claim 6, wherein said tool angle measuring means comprises two doppler effect devices.

8. A control system as claimed in claim 7, wherein each of said two doppler effect devices further includes means for determining the rotational direction of said tool relative to its direction of travel.

9. A control system as claimed in claim 6, wherein said tool angle measuring means comprises three doppler effect devices.

10. In a motorgrader having a blade with a cutting edge supported upon a ring unit, the blade and the ring unit being rotatable about a generally vertical axis and being mounted for adjustment of the elevations of the ends of the blade to define a sensed parallel slope angle of the blade relative to horizontal, apparatus for controlling a cross slope angle of a surface being worked by the motorgrader comprising:

input means for selecting a desired cross slope angle of the surface being worked;

slope sensor means for determining the sensed parallel slope angle of the blade parallel to its cutting edge and relative to horizontal, and a perpendicular slope angle of said blade perpendicular to its cutting edge and relative to horizontal;

blade angle measuring means located on the motorgrader out of contact with said surface for measuring an angle of rotation of said blade relative to the direction of travel of said blade; and

processor means connected to said input means, said slope sensor means and said blade angle measuring means for controlling said sensed parallel slope angle of said blade to maintain said desired cross slope angle of said surface.

11. Apparatus for controlling the cross slope of a surface being worked by a motorgrader as claimed in claim 10, wherein a required parallel slope angle of said blade needed to maintain the desired cross slope angle is calculated by said processor means using the equation:

##EQU13## wherein B is the required parallel slope angle of said blade;

A is the desired cross slope angle of the surface;

C is the sensed perpendicular blade slope angle of said blade; and

D is the measured angle of rotation of said blade relative to the direction of travel of said blade, and said processor means controls said sensed parallel slope angle of said blade so that the sensed parallel slope angle of said blade is substantially equal to the required parallel slope angle of said blade to maintain said desired cross slope angle of said surface being worked by said motorgrader.

12. Apparatus for controlling the cross slope of a surface being worked by a motorgrader as claimed in claim 10, wherein said slope sensor means and said blade angle measuring means are mounted onto said ring unit.

13. Apparatus for controlling the cross slope of a surface being worked by a motorgrader as claimed in claim 10, wherein said slope sensor means comprises first and second slope sensors.

14. Apparatus for controlling the cross slope of a surface being worked by a motorgrader as claimed in claim 10, wherein said slope sensor means comprises a single dual axis slope sensor.

15. Apparatus for controlling the cross slope of a surface being worked by a motorgrader as claimed in claim 10, wherein said blade angle measuring means comprises at least one doppler effect device.

16. In a motorgrader having a blade with a cutting edge supported upon a ring unit, the blade and the ring unit being rotatable about a generally vertical axis and being mounted for adjustment of the elevations of the ends of the blade to define an actual parallel slope angle of the blade relative to horizontal, a method for controlling a cross slope angle of a surface being worked by the motorgrader comprising the steps of:

selecting a desired cross slope angle;

sensing the actual parallel slope angle of the blade parallel to its cutting edge and relative to horizontal;

sensing a perpendicular slope angle of said blade perpendicular to its cutting edge and relative to horizontal;

providing angle measuring means mounted onto said motorgrader out of contact with said surface;

measuring an angle of rotation of said blade relative to the direction of travel of said blade with said angle measuring means,

controlling said actual parallel slope angle of said blade as a function of the desired cross slope, the perpendicular slope angle of said blade and the angle of rotation of said blade relative to the direction of travel of said blade to maintain said desired cross slope angle of said surface being worked by said motorgrader.

17. A method for controlling the cross slope angle of a surface being worked by a motorgrader as claimed in claim 16, wherein the step of controlling said actual parallel slope angle of said blade as a function of the desired cross slope, the perpendicular slope angle of said blade and the angle of rotation of said blade relative to the direction of travel of said blade comprises the steps of calculating a required parallel slope angle using the equation:

##EQU14## where B is the required parallel slope angle of said blade;

A is the desired cross slope angle of the surface;

C is the sensed perpendicular blade slope angle of said blade; and

D is the measured angle of rotation of said blade relative to the direction of travel of said blade; and

controlling the actual parallel slope angle of said blade so that the actual parallel slope angle of said blade is substantially equal to the required parallel slope angle of said blade to maintain said desired cross slope angle of said surface being worked by said motorgrader.

18. A method for controlling the cross slope angle of a surface being worked by a motorgrader as claimed in claim 16, wherein said step of sensing said actual parallel slope angle of said blade and said step of sensing said perpendicular slope angle of said blade, comprises the step of providing a slope sensor means located on said ring unit.

19. A method for controlling the cross slope angle of a surface being worked by a motorgrader as claimed in claim 16, wherein said step of providing angle measuring means, comprises the step of providing angle measuring means located on said ring unit.

20. A method for controlling the cross slope angle of a surface being worked by a motorgrader as claimed in claim 16, wherein said step of providing angle measuring means, comprises the step of providing angle measuring means comprising at least one doppler effect device.

21. A method for controlling the cross slope angle of a surface being worked by a motorgrader as claimed in claim 18, wherein said step of providing a slope sensor means located on said ring unit, comprises the step of providing a slope sensor means located on said ring unit comprising first and second slope sensors.