Heater for mobile units

• US 5,078,317 A
• Filed: 02/22/1990
• Issued: 01/07/1992
• Est. Priority Date: 02/23/1989
• Status: Expired due to Term

• Current Assignee: J. Eberspacher GmbH & Co. KG
• Original Assignee: Eberspacher Climate Control Systems GmbH & Co. KG (Eberspächer Gruppe GmbH & Co. KG)
• Inventors: Reiser, Peter, Kenner, Erich, Gaysert, Gerhard
• Primary Examiner(s): Bennet, Henry A.
• Application Number:
  US07/483,245
• Time in Patent Office: 684 Days
• Field of Search: 237/2 A, 237/12.3 C, 237/12.3 A, 237/12.3 B, 237/12.3 R, 431/71, 431/69, 431/70, 431/74, 431/77, 431/29, 431/30, 431/31, 431/75, 431/78, 431/79, 431/80, 431/89, 431/90, 431/6, 431/12
• US Class Current: 237/2.00A
• CPC Class Codes: F23N 1/02 conjointly with air supply
• CPC Class Codes: F23N 2227/02 Starting or ignition cycles
• CPC Class Codes: F23N 2227/04 Prepurge
• CPC Class Codes: F23N 2233/08 with variable speed
• CPC Class Codes: F23N 2241/14 Vehicle heating, the heat being derived otherwise than from the propulsion plant
• CPC Class Codes: F23N 5/203 using electronic means

Abstract

In space heaters with pressure atomization burners, which have a small combustion chamber volume, good mixing of air with fuel is achieved practically only in the case of relatively high air flow velocities, which leads, however, to difficulties in terms of ignition, especially at high operating voltages and low temperatures. The blower motor is therefore started first when putting the heater into operation, after which it is disconnected from the power source, so that the speed will again decrease, after which the high-voltage ignition and the fuel supply are turned on, so that the ignition can take place at reduced blower speed, and the high-voltage ignition is turned off and the blower motor is restarted after the flame has been recognized in the burner.

Claims

1. A heater for mobile units, comprising:

a liquid fuel burner;

a combustion air blower with a motor;

liquid fuel supply connected to a mixing device for generating the fuel-air mixture;

combustion chamber including an igniting electrode arrangement; and

, control means for controlling the ignition process, said control means connected to said air blower and connected to said mixing device for shutting off electric power to said blower motor and simultaneously or shortly thereafter causing ignition by said igniting electrode arrangement to start the ignition process while the speed of revolution of the combustion air blower is below the operating speed and above a speed of no revolution.

2. A heater according to claim 1, wherein said burner is a pressure atomization burner, said igniting electrode provides high-voltage ignition.

3. A heater according to claim 1, wherein said control means put the heater into operation by first turning said blower motor on, subsequently turning off a voltage supply to the combustion air blower motor after expiration of a first, predetermined time period;

applying voltage to said igniting electrode to perform ignition simultaneously with turning off the voltage supply to said combustion air blower motor or after a predetermined time period after turning off the voltage to said blower motor, said ignition occurring simultaneously with or after the beginning of the fuel supply; and

subsequently applying voltage to said combustion-air blower after ignition has taken place.

4. A heater according to claim 3, wherein said control means is connected to a flame recognition device, upon flame recognition, said combustion air blower motor being re-started automatically.

5. A heater according to claim 1, wherein said blower motor is turned off only after a steady state operation operating speed has been attained, subsequently said combustion air blower motor is turned on and turned off intermittently of a fuel supply and the ignition being turned during the intermittent switching of the combustion air blower motor, subsequent to ignition, the voltage being again permanently supplied to the combustion air blower motor.

6. A heater according to claim 5, wherein said intermittent turning on and turning off of said combustion air blower motor is controlled based on the sensed electro-motive force sensed when the combustion air or motor is turned off, thereby operating as a generator, since the electromotive force being compared to predetermined voltage levels.

7. A method for operating a heater for mobile units having a burner for liquid fuel, a combustion air blower with a motor, a mixing device for producing an air-fuel mixture, an igniting electrode device, a combustion chamber, and a control device for controlling the ignition, the method comprising the steps of:

turning off the air blower motor;

allowing the motor to slow down but not stop;

igniting the air-fuel mixture.

8. A method according to claim 7, wherein said step of igniting the air-fuel mixture follows said step of turning off the air blower motor by a predetermined amount of time.

9. A method according to claim 7 wherein said method of turning off the air blower motor and said step of igniting the air-fuel mixture are conducted simultaneously.

10. A method according to claim 7, wherein after said step of turning off the air blower motor and before said step of igniting the fuel-air mixture allowing the motor to reach a predetermined speed;

switching the motor on and off intermittently thereby keeping the speed of the motor within a predetermined range which is slower than the speed of the motor before said step of turning the motor off and above a speed of no revolution.

11. A method according to claim 10, further comprising the steps of allowing the blower motor to operate as a generator when the blower motor is turned off;

measuring the EMF of the blower motor;

establishing 2 separate voltage levels both of which being lower the voltage level measured substantially immediately after said step of turning off the air blower motor;

keeping the voltage level of the blower motor between the two established levels thereby accomplishing said step of keeping the speed of the motor in a predetermined range.

12. A method for operating a heater for mobile units having a burner for liquid fuel, a combustion air blower with a motor, a mixing device for producing an air-fuel mixture, an igniting electrode device, a combustion chamber, and a control device for controlling the ignition, the method comprising the steps of:

starting the heater;

switching on the air blower motor;

idling the air blower motor after a first predetermined time after said step of starting up the heater;

supplying the fuel to the combustion chamber;

igniting the air-fuel mixture;

repeating said step of switching on the air blower motor.

13. A method according to claim 12 wherein said steps of idling the air blower motor and igniting the air-fuel mixture are performed simultaneously.

14. A method according to claim 12 wherein said step of igniting the air-fuel mixture is performed after said step of idling the air blower motor.