Limit stops for a router depth of cut adjustment mechanism

• US 5,078,557 A
• Filed: 02/28/1991
• Issued: 01/07/1992
• Est. Priority Date: 02/28/1991
• Status: Expired due to Fees

• Current Assignee: Ryobi Motor Products Incorporated (Techtronic Industries Company Limited)
• Original Assignee: Ryobi Motor Products Incorporated (Techtronic Industries Company Limited)
• Inventors: McCracken, Robert E.
• Primary Examiner(s): BILINSKY, ZENON
• Application Number:
  US07/661,823
• Time in Patent Office: 313 Days
• Field of Search: 409/178, 409/182, 409/209, 409/210, 409/214, 144/134 D, 144/136 C, 408/241 S
• US Class Current: 409/182
• CPC Class Codes: B27C 5/10 Portable hand-operated wood-milling machines; Routers
• CPC Class Codes: Y10T 409/306608 End mill [e.g., router, etc.]

Abstract

A portable electric router having a depth of cut adjustment mechanism including an adjustment ring which engages a screw thread on the motor housing and rotationally engages the router base. There is further provided an arrangement for preventing relative rotation between the motor housing and the base. The adjustment ring is formed as a split ring with projections adjacent opposite sides of the split, each with a frusto-conical camming surface. A circular clamp knob mounted for threaded rotation on a bolt passing through the projections radially with respect to the router motor housing bears against the camming surfaces so as to squeeze the ring in order to effect a clamping action as the knob is moved inwardly. In order to provide limit stops for preset depths of cut, a pair of stop rings are provided which are angularly rotatable on the router base. Each of the stop rings includes an interference projection and the adjustment ring has a tab fixedly mounted thereon which extends to a point between the interfering projections. The stop rings may be fixed to the router base to limit the range of angular rotation of the adjustment ring.

Claims

1. A router comprising:

a motor housing with an external cylindrical portion;

a base with a cylindrical bore for slidably receiving therein said cylindrical portion of said motor housing;

means for preventing relative rotation between said motor housing and said base;

rotatable depth of cut adjustment means surrounding and cooperating with said motor housing and said base for effecting relative longitudinal displacement of said motor housing with respect to said base; and

means for adjustably setting limits on the range of angular rotation of said rotatable depth of cut adjustment means including;

a first beveled annular surface on said adjustment means at one longitudinal end thereof;

a second beveled annular surface on one of said motor housing and said base adjacent said first beveled annular surface, said first and second beveled annular surfaces together forming a V-shaped annular groove;

a tab on said adjustment means extending toward and terminating before said first beveled annular surface;

a first generally circular stop ring rotatable along said annular groove, said first stop rinq including a first interfering projection extending into the path of travel of said adjustment means tab;

a second generally circular stop ring rotatable along said annular groove adjacent said first stop ring, said second stop ring including a second interfering projection extending into the path of travel of said adjustment means tab; and

means for setting the angular positions of said first and second stop rings along said annular groove with said first and second projections flanking said adjustment means tab so that said projections define limits on the extent of angular rotation of said adjustment means.

2. The router according to claim 1 wherein said stop rings setting means includes:

first securing means for securing said first stop ring to said second beveled annular surface; and

second securing means for securing said second stop ring to said first stop ring.

3. The router according to claim 2 wherein said first stop ring includes means for adjusting the circumference of said first stop ring and said first securing means includes complementary mating surface regions formed on said first stop ring and said second beveled annular surface so that when the circumference of said first stop ring is adjusted below a predetermined circumference said surface regions engage with each other and said first stop ring is prevented from rotating along said annular groove.

4. The router according to claim 3 wherein said complementary mating surface regions comprise at least one projecting rib on said second beveled annular surface directed transversely to the direction of rotation of said first stop ring and a plurality of interfering grooves formed on said first stop ring, said interfering grooves being sized and oriented so that one of said interfering grooves engages said at least one projecting rib when the circumference of said first stop ring is less than said predetermined circumference.

5. The router according to claim 4 wherein said first and second stop rings include surfaces which abut each other and said second securing means includes complementary mating formations on said abutting surfaces.

6. The router according to claim 5 wherein said abutting surfaces are serrated.

7. The router according to claim 4 wherein said complementary mating surface of said first stop ring is serrated to form said plurality of interfering grooves.

8. The router according to claim 3 wherein said first stop ring is resilient and is formed with an opening between two opposed ends, said circumference adjusting means joining said two ends with a selective spacing therebetween.

9. The router according to claim 8 wherein said circumference adjusting means includes:

an adjustment projection on one of said ends, said adjustment projection being formed with a circumferentially directed opening; and

a tab on the other of said ends, said tab being circumferentially directed toward said adjustment projection and adapted to extend through said projection opening, said tab being formed with two interfering barbs sized and spaced so that when said tab extends through said adjustment projection opening with a first of said barbs engaging said adjustment projection the circumference of said first stop ring is sufficiently large that said first stop ring is free to rotate along said groove and when said tab extends through said adjustment projection opening with a second of said barbs engaging said adjustment projection the circumference of said first stop ring is below said predetermined circumference so that said first stop ring is prevented from rotating along said annular groove.

10. The router according to claim 9 wherein said first interfering projection of said first stop ring is located on said other end and said tab is secured to said first interfering projection.

11. The router according to claim 10 wherein said complementary mating surface regions comprise at least one projecting rib on said second beveled annular surface directed transversely to the direction of rotation of said first stop ring and a plurality of interfering grooves formed on said first stop ring, said interfering grooves being sized and oriented so that one of said interfering grooves engages said at least one projecting rib when the circumference of said first stop ring is less than said predetermined circumference.

12. The router according to claim 11 wherein said first and second stop rings include surfaces which abut each other and said second securing means includes complementary mating formations on said abutting surfaces.

13. The router according to claim 12 wherein said abutting surfaces are serrated.

14. The router according to claim 13 wherein said second stop ring is identical to said first stop ring and when positioned in said groove is rotated 180°

with respect to said first stop ring about an axis along a diameter of said annular groove.

15. The router according to claim 11 wherein said complementary mating surface of said first stop ring is serrated to form said plurality of interfering grooves.