Plural-stage gas compressor

• US 5,078,580 A
• Filed: 03/29/1991
• Issued: 01/07/1992
• Est. Priority Date: 03/29/1991
• Status: Expired due to Term

• Current Assignee: Dresser-Rand Company A General Partnership
• Original Assignee: Dresser-Rand Company (Siemens AG)
• Inventors: Sawyer, John A., Miller, Bernard F.
• Primary Examiner(s): Smith, Leonard E.
• Application Number:
  US07/677,058
• Time in Patent Office: 284 Days
• Field of Search: 417/254, 417/265, 417/266, 417/539, 417/454, 417/490, 417/571, 92/128, 92/147, 92/73, 92/171.1
• US Class Current: 417/265
• CPC Class Codes: F04B 25/00 Multi-stage pumps
• CPC Class Codes: F04B 39/1046 Combination of in- and outlet valve
• CPC Class Codes: F04B 53/146 Piston-rod guiding arrangements
• CPC Class Codes: F04B 9/042 the means being cams

Abstract

The compressor, of the reciprocating-piston type is actuated by a camshaft confined in a small, compact frame. Cams translate cross-heads which are slidably guided within the frame, and which are threadedly coupled to depending stubs of the pistons. A bolted-on head plate confines valving components atop cylinders set within the frame, and the head plate has passageways formed internally to conduct the gas to and from successive stages of compression.

Claims

1. A plural-stage gas compressor, comprising:

a frame;

said frame having a throughgoing bore formed therein, and a plurality of separate channels formed therein which open onto said bore and externally onto outer surfaces of said frame;

a camshaft rotatably journalled in said bore;

a piston cylinder in each of said channels; and

a piston in each of said cylinders;

wherein

said camshaft has a plurality of cams thereon; and

further including

first means interposed between said camshaft and said pistons for causing said cams of said camshaft to translate said pistons, cyclically, in a first reciprocable direction;

second means interposed between said cylinders and said camshaft for causing said pistons to translate, cyclically, in a second reciprocable direction;

head plates fixed upon said outer surfaces of said frame in closure of said channels; and

inlet and discharging valving interposed between each of said head plates and said cylinders.

2. A plural-stage gas compressor, according to claim 1, further including:

crossheads removably joined to said pistons; and

crosshead guides interposed between said cylinders and said camshaft;

wherein

said crossheads are slidably engaged with said guides;

each said guide has a radial land;

each said crosshead has a radial land; and

said second means comprises compression springs set circumjacent said crossheads, with ends thereof bearing against said lands of said guides and said crossheads.

4. A plural-stage gas compressor, according to claim 1, wherein:

said first means comprises cam followers.

5. A plural-stage gas compressor, according to claim 4, wherein:

said cam followers are coupled to said crossheads;

said crossheads each have a recess formed therein;

said followers comprise rollers; and

said rollers are journalled in said recesses.

6. A plural-stage gas compressor, comprising:

a frame;

said frame having a throughgoing bore formed therein, and a plurality of separate, parallel channels formed therein which open onto said bore and externally onto an outer surface of said frame;

a camshaft rotatably journalled in said bore;

a piston cylinder in each of said channels; and

a piston in each of said cylinders;

wherein

said camshaft has a plurality of cams thereon; and

further including

first means interposed between said camshaft and said pistons for causing said cams of said camshaft to translate said pistons, cyclically, in a first reciprocable direction;

second means interposed between said cylinders and said camshaft for causing said pistons to translate, cyclically, in a second reciprocable direction;

a head plate fixed upon said outer surface of said frame in closure of said channels;

inlet and discharge valving interposed between each of said cylinders and said head plate; and

passageways formed in said head plate communicating between said valving; and

wherein

said head plate has two ports, for admitting and discharging gas thereinto and therefrom, which open onto said passageways and externally of said head plate, respectively.

3. A plural-stage gas compressor, according to claim 14, wherein:

each said crosshead has a threaded bore formed therein; and

each said piston has a depending, threaded stub which is threadedly engaged with said threaded bore of an associated crosshead.

7. A plural-stage gas compressor, according to claim 6, wherein:

said first means comprises cam followers.

8. A plural-stage gas compressor, according to claim 6, further including:

crossheads removably joined to said pistons; and

said first means comprises cam followers coupled to said crossheads.

9. A plural-stage gas compressor, according to claim 8, wherein:

said crossheads each have a recess formed therein;

said followers are rollers; and

said rollers are journalled in said recesses.

10. A plural-stage gas compressor, according to claim 6, wherein:

said camshaft has first and second ends which project outwardly from said frame; and

further including

a pair of apertured end covers fixed to said frame, at ends of said bore, to close off said bore, and said ends of said camshaft extend through apertures in said covers.

11. A plural-stage gas compressor, according to claim 10, further including:

a cooling fan removably coupled to one of said ends of said camshaft.

12. A plural-stage gas compressor, according to claim 6, further including:

crossheads removably joined to said pistons; and

crosshead guides interposed between said cylinders and said camshaft;

wherein

said crossheads are slidably engaged with said guides;

each said guide has a radial land;

each said crosshead has a radial land; and

said second means comprises compression springs set circumjacent said said crossheads with ends thereof bearing against said lands of said guides and said crossheads.

13. A plural-stage gas compressor, according to claim 12, wherein:

said guides are cylindrical having circumferential walls; and

further including

vent holes formed in said walls; and

a passageway, formed in said frame, in open communication with each of said vent holes.

14. A plural-stage gas compressor, according to claim 12, wherein:

each said crosshead has a threaded bore formed therein; and

each said piston has a depending, threaded stub which is threadedly engaged with said threaded bore of an associated crosshead.

15. A plural-stage gas compressor, according to claim 6, wherein:

said frame has a base, and an opposite top;

said outer surface comprises said top; and

upon removal of said head plate from said top, all said valving, cylinders, and pistons are removable from said frame through said top.

16. A plural-stage gas compressor, according to claim 15, wherein:

each said piston has a crosshead joined thereto removably; and

further including

crosshead guides interposed between said cylinders and said camshaft;

wherein

said crossheads are slidably engaged with said guides; and

said crossheads and said guides are also removable from said frame, through said top, upon removal of said head plate from said top.

17. A plural-stage gas compressor, according to claim 16, wherein:

said camshaft has a plurality of counterweights integrally carried thereon;

each said crosshead guide has an end which confronts said camshaft; and

a plurality of said guides have reliefs formed in said camshaft-confronting ends thereof to accommodate said counterweights.