Integrated certification-calibration system for a testing system having multiple test instruments

• US 5,079,707 A
• Filed: 01/19/1990
• Issued: 01/07/1992
• Est. Priority Date: 01/19/1990
• Status: Expired due to Fees

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Shaffer, David K., Bird, Ronald W.
• Primary Examiner(s): Chin, Gary
• Application Number:
  US07/467,781
• Time in Patent Office: 718 Days
• Field of Search: 364/424.01, 364/424.03, 364/424.04, 364/578, 364/431.01, 364/550, 364/551.01, 364/579, 364/580, 364/571, 324/73.1, 371/24, 371/25.1, 371/26, 371/27, 371/28, 371/29.1, 371/71
• US Class Current: 701/35
• CPC Class Codes: G01R 35/005 Calibrating; Standards or reference devices, e.g. voltage or resistance standards, "golden" references G01R33/0035, G01R35/002 take precedence

Abstract

An integrated certification-calibration system for a test system having multiple test instruments is disclosed. The system of this invention is used for certifying and calibrating processor-controllable test instruments that are arranged in at least two groups of separate test instruments, where each group has a separate system controller for controlling the test instruments associated therewith. The system of this invention includes a portable certification cart containing a number of processor-controllable certification instruments for certifying the various test instruments. Interconnection cables are provided for selectively interconnecting the individual group sof test instruments to the certification instruments and for connecting the system controllers associated therewith to the certification instruments. Each system controller has a certification executive that, when executed, controls both the test instruments associated therewith and the certification instruments so that certification tests are run on the test instruments. Test instruments that are processor-calibratable are calibrated by the system controller when they fail certification testing.

Claims

1. An integrated aircraft test system for functionally testing a plurality of aircraft components and subsystems comprising:

a. a plurality of automated test equipment carts, each of the automated test equipment carts including a plurality of processor-controllable test instruments for performing functional tests on specific aircraft components, said test instruments generating signals for application to the aircraft components and subsystems and monitoring signals generated by the aircraft components and subsystems, and a system controller connected to said test instruments for controlling the functional tests performed thereby, at least two of the carts having instruments for performing functional tests on different aircraft components;

b. a portable certification cart having a plurality of processor-controllable certification instruments for measuring said signals produced by said test instruments and for produccing signals monitored by said test instruments;

c. connection means for selectively interconnecting said test instruments on each said automated test equipment cart to said certification cart certification instruments; and

d. said automated test equipment cart system controllers each being connected to said automated test equipment cart test instruments associated therewith and having an input/output unit selectively connectable to said certification cart certification instruments and each said system controller being operable to perform certification tests on said associated test instruments by directing said certification instruments to measure signals produced by said associated test instruments and to produce signals for monitoring by said test instruments and including means for receiving and storing the results of said certification tests.

2. The integrated aircraft test system of claim 1, wherein each said system controller further includes at least two certification routines, each said certification routine comprising a set of system controller-executable instructions directing said system controller to perform a certification test with said certification instruments, said certification routines containing instructions directing said system controller to perform different certification tests.

3. The integrated aircraft test system of claim 1, wherein each said automated test equipment cart has a signal interface cable for connecting said test instruments associated therewith, at least two said signal interface cables having different connection means for attachment to the aircraft and wherein said aircraft test system further includes:

a. a receiver board on said certification cart to which said certification instruments are connected; and

b. a plurality of interface test adapters, each said interface test adapter being selectively attachable to said receiver board for providing an electrical interconnection between at least one of the signal interface cables and said receiver board.

4. The certification system of claim 3, further including:

a processor-controllable switch matrix on said certification cart for selectively establishing interconnections between said test instruments on said automated test equipment cart to which said certification cart is connected and said certification instruments and

each said system controller being connectable to said switch matrix and operable for controlling said electrical interconnections established thereby during said certification testing.

5. The integrated aircraft test system of claim 1, wherein each said system controller includes means for storing acceptable limits of said test results for each said certification test performed thereby, and each said system controller being operative to compare results of each said certification test with said acceptable limits.

6. The integrated aircraft test system of claim 5, wherein each said system controller inhibits use of a test instrument for an aircraft functional test if said certification test results for said test instrument are outside of said acceptable limits.

7. The integrated aircraft test system of claim 5, wherein:

at least one of said test instruments is processor-calibratable; and

said automated test equipment cart system controller associated with said at least one processor-calibratable test instrument is operative to calibrate said test instrument when a certification test result for said test instrument is outside said acceptable limits for said certification test.

8. The integrated aircraft test system of claim 7, wherein said automated test equipment cart system controller, as part of said test instrument calibration, directs said certification cart certification instruments to execute said certification test on said processor-calibratable test instrument.

9. The integrated aircraft test system of claim 1, wherein at least one said automated test equipment cart system controller further includes at least two certification routines, each said certification routine comprising a set of system controller-executable instructions directing said system controller to perform a certification test with said certification cart certification instruments on said associated automated test equipment cart test instruments and said certification routines contain instructions directing said system controller to perform different certification tests.

10. The integrated aircraft test system of claim 9, wherein each said automated test equipment cart system controller includes a plurality of test applications, each said test application comprising a set of system controller-executable instructions directing said system controller to perform a functional test with said test instruments on one of the aircraft components and subsystems, and wherein each said automated test equipment cart system controller contains a plurality of said certification routines within a certification executive separate from said test applications.

11. The integrated aircraft test system of claim 1, wherein at least one said automated test equipment cart system controller further includes:

a memory for storing a plurality of test instrument programs for controlling said test instruments associated with said cart and

a data file containing an indication for each said test instrument program as to whether said test instrument program has been certified;

certification update service means for revising said data file after each said test instrument certification test that said test instrument program associated with said test instrument has been certified; and

checker means for accessing said data file prior to each said functional test to determine if said test instrument program associated with said test instrument used for said functional test has been certified.

12. The integrated aircraft test system of claim 11, wherein:

said data file includes an indication of when each said test instrument program was entered into said at least one system controller or updated, and an indication of when said test instrument associated with said test instrument program was last certified;

said system controller includes a test instrument update service means for making an entry into said data file of when each said test instrument program is entered into said system controller or updated;

said certification update service means writes an indication of when each said test instrument program has been certified when each said test instrument associated therewith is subjected to certification testing; and

said checker means reads said data file to compare when said test instrument program was entered or updated when said test instrument program was last certified to determine if said test instrument program associated with said test instrument used for said functional testing has been certified.

13. The integrated aircraft test system of claim 12, wherein:

each said test instrument program occupies a specific amount of said memory in said at least one system controller;

said data file includes an indication of an amount of said memory each said test instrument program occupies after said test instrument program is last entered into said at least one said system controller or updated, and an indication of an amount of said memory each said test instrument program occupies when said test instrument associated therewith was last subjected to certification testing;

said system controller includes a test instrument update service means for entering into said data file said amount of memory each said test instrument program occupies in said system controller memory when said test instrument program is last entered or updated;

said certification update service means enters into said data file said indication of said amount of said system controller memory each said test instrument program occupies when said test instrument associated therewith is subjected to certification testing;

said checker means reads said data file to compare said amount of said system controller memory said test instrument program occupies after last entry or update with said amount of said system controller memory said test instrument program occupies after said last certification of said test instrument associated therewith to determine if said test instrument program associated with said test instrument used for said functional testing has been certified.

14. The integrated aircraft test system of claim 13, wherein:

said data file further includes an indication of when each said test instrument program was entered into said at least one said system controller or updated, and an indication of when said test instrument associated with said test instrument program was last certified;

said test instrument update service means makes an entry into said data file of when each said instrument program is entered into said system controller or updated;

said certification update service means writes an indication of when each said test instrument program has been certified when each said test instrument associated therewith is subjected to certification testing; and

said checker means further reads said data file to compare when said test instrument program was entered or updated with when said test instrument program was last certified to further determine if said test instrument program associated with said test instrument used for said functional testing has been certified.