Control circuit for a solar-powered rechargeable power source and load

• US 5,086,267 A
• Filed: 01/04/1991
• Issued: 02/04/1992
• Est. Priority Date: 07/31/1989
• Status: Expired due to Term

• Current Assignee: J Baxter Brinkmann International Corporation
• Original Assignee: Intermatic Incorporated (Wpa Participações e Serviços SA)
• Inventors: Janda, Rudolph W., Douglas, Jerald L., Condon, Edward F. Jr.
• Primary Examiner(s): Stephan, Steven L.
• Assistant Examiner(s): VOELTZ, EMANUEL T
• Application Number:
  US07/641,878
• Time in Patent Office: 396 Days
• Field of Search: 323/350, 323/906, 320/19, 320/21, 320/31, 320/32, 320/33, 320/29, 320/39, 320/40, 320/61, 362/183
• US Class Current: 323/350
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y10S 136/293 Circuits
• CPC Class Codes: Y10S 323/906 Solar cell systems

Abstract

An inexpensive circuit for controlling the recharging of a rechargeable power source by a photovoltaic panel is used for powering a load such as the lamp of a walk light. Using a minimum number of components, the circuit can charge a rechargeable battery anytime sunlight is sufficient to place a potential across the battery that is greater than the present potential of the battery, can sense a decrease in voltage across the photovoltaic panel with diminishing ambient light and energize the load, can prevent the load from being energized when the ambient light level is sufficient to re-charge the battery, can provide positive feedback at turn-on of the load, thereby hastening turn-on and providing hysteresis, can provide for adjusting the hysteresis bands, can shift the turn-on and turn-off thresholds, and can provide an adequate current to guarantee turn-on when using low leakage solar panels. A further embodiment can additionally exhibit hysteresis at load turn-off so that the load does not cycle on and off and can further raise the load turn-off threshold above the level where the battery is substantially discharged, thereby hastening recharging of the battery. A still further embodiment provides temperature compensation for improved performance.

Claims

1. A circuit for controlling the recharging of a rechargeable power source with a photovoltaic panel and for controlling the discharge of the rechargeable power source into a load, comprising:

a rechargeable power source;

a photovoltaic panel operably, connected to the rechargeable power source for supplying a charging current to the rechargeable power source whenever the voltage across the photovoltaic panel is greater than the voltage across the rechargeable power source by a predetermined amount;

means for substantially blocking current flow from the rechargeable power source to the photovoltaic panel;

a load; and

switching means responsive to the voltage across the photovoltaic panel;

for connecting the load across the rechargeable power source when the voltage across the photovoltaic panel drops below a load turn-on threshold, and

for disconnecting the load from the rechargeable power source when the voltage across the photovoltaic panel is above a load turn-off threshold.

2. The apparatus of claim 1, wherein the switching means is responsive to the voltage of the rechargeable power source and establishes a low voltage threshold at a voltage level across the rechargeable power source that is substantially higher than the voltage level of full discharge of the rechargeable power source, thereby hastening recharging of the rechargeable power source.

3. The apparatus of claim 1, wherein the switching means comprises feedback means to hasten turn-on of the load at the load turn-on threshold.

4. The apparatus of claim 1, wherein the load is an electric lamp.

5. The apparatus of claim 1, wherein the switching means comprises:

a first switch responsive to the voltage across the solar panel such that the first switch is off when the voltage across the panel is below the turn-on threshold;

a second switch responsive to the first switch such that the second switch turns on when the first switch turns off;

a third switch responsive to the second switch such that the third switch is on when the second switch is on and the third switch is off when the second switch is off, the third switch being connected such that the load is energized when the first switch is on.

6. The apparatus of claim 5, wherein the first, second and third switches are transistors.

7. The apparatus of claim 6, wherein the transistors are bi-polar transistors.

8. The apparatus of claim 5, further comprising temperature compensation means for minimizing variations in at least one of the turn-on and turn-off thresholds resulting from variations in the temperature of the first switch.

9. The apparatus of claim 8, further comprising a fourth switch operatively connected to the rechargeable power source and to the photovoltaic panel such that the fourth switch is responsive to the difference in voltage between a terminal of the rechargeable power source and a terminal of the photovoltaic panel, the first switch being responsive to the fourth switch so as to change state when the voltage of the photovoltaic panel is below the turn-on threshold.

10. The apparatus of claim 9, wherein the first and fourth switches are substantially identical, further comprising means for maintaining a fixed ratio of the actuation voltage to which the fourth switch is responsive and the actuation voltage to which the first switch is responsive.

11. The apparatus of claim 1 in which the switching means further comprises:

means for disconnecting the load from the rechargeable power source upon the condition that the voltage across the rechargeable power source is less than a second load turn-off threshold, said second load turn-off threshold being less than said load turn-on threshold.

12. A circuit for controlling the recharging of a rechargeable power source with a photovoltaic panel and for controlling the discharge of the rechargeable power source into a load, comprising:

a connection between the photovoltaic panel and the rechargeable power source for supplying a charging current to the rechargeable power source;

means for substantially blocking current flow from the rechargeable power source to the photovoltaic panel upon the condition that the voltage across the photovoltaic panel is less than the voltage across the rechargeable power source by a predetermined amount; and

switching means in a connection between the rechargeable power source and the load for disconnecting the load from the rechargeable power source upon the condition that the voltage across the photovoltaic panel is above a load turn-off threshold and for connecting the load to the rechargeable power source upon the condition that the voltage across the photovoltaic panel is below a load turn-on threshold whereby the rechargeable power source can energize the load when the voltage across the photovoltaic panel is below the load turn-on threshold.

13. The circuit of claim 12 in which the switching means further comprises:

a feedback circuit responsive to the condition that the voltage across the photovoltaic panel is below the load turn-on threshold and operable to enhance connecting and disconnecting the load from the rechargeable power source.

14. The circuit of claim 12 further comprising:

shunt circuit connected across the photovoltaic panel for providing shunting current to compensate for leakage of the photovoltaic panel.

15. The circuit of claim 12 in which the load turn-on threshold and the load turn-off threshold are unequal.

16. A circuit for controlling the recharging of a rechargeable power source with a photovoltaic panel and for controlling the discharge of the rechargeable power source into a load, comprising:

a connection between the photovoltaic panel and the rechargeable power source for supplying a charging current to the rechargeable power source;

means for substantially blocking current flow from the rechargeable power source to the photovoltaic panel upon the condition that the voltage across the photovoltaic panel is less than the voltage across the rechargeable power source by a predetermined amount; and

switching means in a connection between the rechargeable power source and the load for disconnecting the load from the rechargeable power source upon the condition that the voltage across the photovoltaic panel is above a threshold and for connecting the load to the rechargeable power source upon the condition that the voltage across the photovoltaic panel is below said threshold whereby the rechargeable power source can energize the load when the voltage across the photovoltaic panel is below said threshold.