Automatic flow control system and flood protector

• US 5,086,806 A
• Filed: 04/05/1991
• Issued: 02/11/1992
• Est. Priority Date: 04/05/1991
• Status: Expired due to Fees

• Current Assignee: Boyd Assets Co. (Farmer Brothers Co.)
• Original Assignee: Boyd Coffee Company (Farmer Brothers Co.)
• Inventors: Johnson, Michael W., Engler, Christopher J.
• Primary Examiner(s): Cohan, Alan
• Application Number:
  US07/680,838
• Time in Patent Office: 312 Days
• Field of Search: 137/624.11, 137/624.12, 137/486, 137/487.5, 137/460, 137/495, 222/14, 222/16
• US Class Current: 137/486
• CPC Class Codes: F25C 2400/14 Water supply
• CPC Class Codes: G01F 15/003 using electromagnetic, electric or electronic means G01F15/002, G01F15/02 take precedence
• CPC Class Codes: G01M 3/2807 for pipes G01M3/2892, G01M3/30 take precedence
• CPC Class Codes: G05D 7/0635 by action on throttling means G05D7/0688, G05D7/0694 take precedence
• CPC Class Codes: Y10T 137/7759 Responsive to change in rate of fluid flow
• CPC Class Codes: Y10T 137/7761 Electrically actuated valve
• CPC Class Codes: Y10T 137/7782 With manual or external control for line valve
• CPC Class Codes: Y10T 137/86397 With independent valve controller

Abstract

An automatic fluid-flow control system is provided for controlling the quantity of fluid allowed to flow uninterrupted through a conduit. It is particularly useful in controlling potentially damaging floods caused by breakage in a branch plumbing line used to supply water to beverage dispensing appliances, ice-making machines and similar devices which repeatedly consume limited quantities of water in relatively short flow cycles. The fluid-flow control system includes a flow meter which emits a signal containing information about the flow of fluid and also indicating when fluid is flowing and when it is not. The preferred metering device emits pulses at a rate proportional to the flow rate. A counter accumulates a pulse count during each period of fluid flow. A separate pulse sensing network senses the beginning and end of each period of fluid flow and disables and initializes the counter whenever fluid is not flowing. The accumulated pulse count in the counter is proportional to the quantity of fluid passing through the meter. The counter is set to close a solenoid valve whenever a predetermined maximum pulse count is exceeded. A back-up protective circuit is also provided, employing a timer to measure the time interval of each fluid-flow cycle. When the time interval is exceeded, the timer closes the solenoid valve. In addition to the flood protector mode of operation, a configuration employing the same circuit as a dispenser control device is also disclosed.

Claims

1. A fluid-flow control system for shutting off the flow in a conduit under selected conditions comprising:

a flow monitor operatively connected to such a conduit for producing a first signal containing information about the volume of fluid flow in the conduit,

a signal-controlled valve operatively connected to the conduit,

a signal detector operatively connected to said flow monitor for analyzing said first signal and for distinguishing periods of substantial fluid flow from periods of no-flow through the flow monitor, and

a flow quantity measuring device operatively connected to said flow monitor, said signal detector and said valve for measuring the approximate quantity of fluid passing through the flow monitor during each period of substantial fluid flow and for outputting a valve closure signal to said valve to close the valve when a predetermined flow quantity has passed through said flow monitor during a period of uninterrupted fluid flow.

2. A fluid-flow control system as in claim 1 in which said signal detector senses the state of said first signal and distinguishes the start of a period of fluid flow in the conduit when said first signal is in one state and the start of a period of no-flow when said first signal is in a different state for a predetermined time interval.

3. A fluid-flow control system as in claim 2 in which said first signal produced by said flow monitor is a pulse train having a pulse frequency proportional to the rate of fluid flow in the conduit, and said flow quantity measuring device includes a counter operatively connected to said flow monitor and to said signal detector for receiving said pulse train and for counting pulses during each period of substantial fluid flow to measure the quantity of fluid flow.

4. A fluid-flow control system as in claim 3 in which said signal detector outputs a reset signal to said counter for initializing said counter during each period of no-flow, whereby said counter is ready to begin accumulating a pulse count to measure the quantity of fluid flow through the conduit during the next period of substantial fluid flow.

5. A fluid-flow control system as in claim 4 including a timer operatively connected to the valve and to said signal detector for receiving said reset signal, said timer timing the intervals when said reset signal is off, whereby said timer times each period of substantial fluid flow in the conduit, said timer outputting a valve-closure signal to close the valve when a predetermined interval of uninterrupted fluid flow is exceeded.

6. A fluid-flow control system for shutting off the flow in a conduit under selected conditions by means of a signal-controlled valve, the system, in operative condition, comprising:

a flow monitor operatively connected to such a conduit for producing a first signal containing information about the volume of fluid flow in the conduit,

signal analyzing circuitry operatively connected to said flow monitor and the valve for analyzing said first signal to distinguish periods of substantial fluid flow from periods of no-flow in the conduit, to measure the approximate quantity of fluid passing through the conduit during each period of substantial fluid flow, and to close the valve when a predetermined quantity is exceeded, and

a timer operatively connected to said signal analyzing circuitry and the valve for timing each period of substantial fluid flow and for closing the valve when a predetermined interval of uninterrupted fluid flow is exceeded.

7. A fluid-flow control system for shutting off the flow in a conduit under selected conditions by means of a signal-controlled valve, the system, in operative condition, comprising:

a flow monitor operatively connected to such a conduit for producing a pulse train containing information about the fluid flow in the conduit,

a counter operatively connected to the flow monitor and the valve for counting the pulses in said pulse train and for producing a valve-closure signal to close the valve when a predetermined pulse count is reached, and

a signal detector operatively connected to said flow monitor for monitoring said pulse train to distinguish periods of substantial fluid flow from periods of no-flow, including a pulse sensing circuit for detecting pulses from said flow monitor and for initializing said counter when the pulse train indicates that the flow of fluid has stopped, whereby the counter accumulates the pulse count only during periods of uninterrupted fluid flow through the conduit and is reset during each period of no-flow in the conduit.

8. A fluid-flow control system as in claim 7 in which said flow monitor produces pulses in said pulse train at a frequency proportional to the rate of fluid flow in the conduit, whereby the accumulated count in said counter is proportional to the quantity of fluid that has passed said flow monitor since the last counter initialization.

9. A fluid-flow control system as in claim 8 in which said flow monitor includes an impeller carrying a magnet mounted in the fluid stream within the conduit and an inductive sensor outside the conduit.

10. A fluid-flow control system as in claim 7 including a reset switch operatively connected to the valve for opening the valve, whereby fluid flow in the conduit is initiated.

11. A fluid-flow control system as in claim 10 in which the system serves as a flood protector for terminating fluid flow when a predetermined flow quantity has passed through the flow monitor, wherein said flow monitor produces pulses in said pulse train at a frequency proportional to the rate of fluid flow and said pulse count in said counter is proportional to the quantity of fluid which has passed the flow monitor since the last initialization, said reset switch serving to reopen the valve after it has been closed by a valve-closure signal.

12. A fluid-flow control system as in claim 10 in which the system serves as a fluid-dispensing control to dispensing a predetermined quantity of fluid through the conduit during one dispensing cycle, wherein said flow monitor produces pulses in said pulse train at a frequency proportional to the rate of fluid flow and said pulse count in said counter is proportional to the quantity of fluid which has passed the flow monitor since the last initialization, said reset switch serving to open the valve and initiate a dispensing cycle which is terminated by said counter when said predetermined pulse count is reached.

13. A fluid-flow control system for shutting off the flow in a conduit under selected conditions by means of a signal-controlled valve, the system, in operative condition, comprising:

a flow monitor operatively connected to such a conduit for producing a flow quantity signal containing information about the fluid flow in the conduit,

a flow detector circuit operatively connected to said flow monitor for determining from said flow quantity signal when fluid flow in the conduit starts and stops, and for outputting a reset signal which is in a first state when said flow quantity signal indicates fluid is flowing in the conduit and in a second state when said flow quantity signal indicates that the flow of fluid has stopped,

a primary shut-off circuit operatively connected to said flow monitor, said flow detector circuit and the valve for analyzing said flow quantity signal during intervals when said reset signal is in said first state and for closing the valve when a predetermined flow quantity value is exceeded, and

a secondary shut-off circuit operatively connected to said flow detector circuit and the valve for measuring each time interval when said reset signal is in said first state and for closing the valve when said time interval exceeds a predetermined time interval.

14. A fluid-flow control system as in claim 13 in which said flow monitor produces a train of pulses at a frequency proportional to the rate of fluid flow in the conduit, said primary shut-off circuit includes a pulse counter for counting the pulses produced by said flow monitor and for producing a valve-closure signal to close the valve when a predetermined pulse count is reached, and the system further includes a reset switch operatively connected to the valve for opening the valve.

15. A fluid-flow control system as in claim 14 in which the system serves as a flood protector for terminating fluid flow when a predetermined flow quantity has passed through the flow monitor, wherein said reset switch serves to reopen the valve after it has been closed by a one of said primary and secondary shut-off circuits.

16. A fluid-flow control system as in claim 14 in which the system serves as a fluid-dispensing control to dispense a predetermined quantity of fluid through the conduit during one dispensing cycle, said reset switch serving to open the valve and initiate a dispensing cycle which is terminated by said counter when said predetermined pulse count is reached, said secondary shut-off including a timer for measuring said predetermined time interval, the predetermined time interval being set to exceed the time required for one said dispensing cycle, whereby said secondary shut-off serves as a back-up system for closing the valve in case the primary shut-off circuit fails to do so.

17. A fluid-flow control system for shutting off the flow in a conduit under selected conditions by means of a signal-controlled valve, the system, in operative condition, comprising:

a flow monitor operatively connected to such a conduit for producing a pulse train containing information about the fluid flow in the conduit,

a counter operatively connected to the flow monitor and the valve for counting the pulses in said pulse train and for producing a valve-closure signal to close the valve when a predetermined pulse count is reached,

a pulse sensing circuit connected to said flow monitor and said counter for detecting the pulses from said flow monitor and for initializing said counter when an absence of pulses indicates that the flow of fluid has stopped, whereby the counter accumulates the pulse count only during periods of uninterrupted fluid flow through the conduit, and

a timer operatively connected to said pulse sensing circuit and the valve for producing a signal to close the valve a predetermined time interval after said pulse sensing circuit detects an absence of pulses, whereby the valve is closed when the fluid flow is uninterrupted for longer than said predetermined time interval.

18. A fluid-flow control system for shutting off the flow in a conduit under selected conditions by means of a signal-controlled valve, the system, in operative condition, comprising:

a flow monitor operatively connected to such a conduit for producing a pulse train containing information about the fluid flow in the conduit,

a counter operatively connected to the flow monitor and the valve for counting the pulses in said pulse train and for producing a valve-closure signal to close the valve when a predetermined pulse count is reached,

a pulse sensing circuit connected to said flow monitor and said counter, said pulse sensing circuit including a chargeable element with a predetermined voltage decay rate which is charged to a selected voltage by each pulse from said flow monitor, a comparator for comparing the voltage on said chargeable element against a predetermined reference voltage, and

a signal output device which produces an initialization signal for initializing said counter when the voltage on said chargeable element falls below said reference voltage indicating an absence of pulses and a lack of fluid flow in the conduit, whereby the counter accumulates the pulse count only during periods of uninterrupted fluid flow through the conduit.