Sorting apparatus and method

• US 5,086,929 A
• Filed: 02/20/1990
• Issued: 02/11/1992
• Est. Priority Date: 02/20/1990
• Status: Expired due to Term

• Current Assignee: GB Instruments Inc.
• Original Assignee: GB Instruments Inc.
• Inventors: Richter, Robert A., Rochman, Maurice C., Gordon, Stephen M.
• Primary Examiner(s): Hajec, Donald T.
• Application Number:
  US07/482,182
• Time in Patent Office: 721 Days
• Field of Search: 209/698, 209/900, 209/569, 209/583, 209/584, 209/655, 198/365, 198/704
• US Class Current: 209/698
• CPC Class Codes: B07C 3/082 In which the objects are carried by transport holders and the transport holders form part of the conveyor belts conveyors with carriers B65G47/00
• CPC Class Codes: B65G 2207/14 Combination of conveyors
• CPC Class Codes: Y10S 209/90 Sorting flat-type mail

Abstract

A sorter (3) is disclosed in which an article (A) to be sorted is delivered to a carrier. The carrier is moved by a conveyor drive along a path to a selected one unloading station UL at which two or more receptacles or bags (3) are located and the article is unloaded (dropped) from its carrier into its predetermined receptacle. After an article is loaded into the carrier, the carrier is inclined in one direction or the other and is conveyed to its selected one unloading station such that the carrier is in position to deliver its article to the proper receptacle. At each turn of the conveyor, the carriers inclined toward the inside of the turn may, optionally, be moved back toward their centered (vertical) positions as they are moved into and through the turn thereby to prevent interference between the carriers. A method of sorting is also disclosed.

Claims

1. Apparatus for sorting articles into a selected one of a multiplicity of article-receiving receptacles, said apparatus comprising a plurality of carriers, means for conveying said carriers together with said articles received therein along a path, a loading station along said path at which articles to be sorted are loaded into said carriers, a plurality of unloading stations along said path, each said unloading station having at least a first article-receiving receptacle on one side of said path and a second article-receiving receptacle on the other side of said path, means for supporting each of said carriers on said conveying means as said carrier is conveyed along said path in a generally vertical loading position, in a first inclined position in which an article unloaded from said carrier at a selected one of said unloading stations is delivered to said first article receiving receptacle, or in a second inclined position in which an article unloaded from said carrier at said selected one of said unloading stations is delivered to said second receptacle, means for prepositioning a selected one of said carriers in one of its said inclined positions as said selected one carrier moves along said path to said selected one unloading station, and means at said selected one unloading station for effecting the unloading of said article from said selected one carrier thereby to deliver said article carried by said selected one carrier to a predetermined article receiving receptacle at said selected one unloading station.

2. Apparatus as set forth in claim 1 wherein said path is an endless path from said loading station past said unloading stations and back to said loading station, said path having at least one turn therein, said turn having an inside toward the center of curvature of said turn and an outside away from said center of curvature, and means for moving said carriers inclined toward the inside of said turn toward a more vertical position as said carriers approach and move through said turn and for returning said carriers to their respective said one inclined positions as said carriers exit said turn.

3. Apparatus as set forth in claim 1 wherein each of said articles has indicia corresponding to a predetermined one of said receptacles at a selected one of said unloading stations said article is to be delivered, and wherein said prepositioning means comprises means responsive to said indicia for prepositioning a carrier carrying said article in one of its said inclined positions thereby to deliver the article in this last-said carrier to its respective predetermined one receptacle as the last-said carrier is conveyed past said selected one unloading station.

4. In a sorter as set forth in claim 3 wherein said carrier body in plan has a major dimension and a minor dimension with said carrier body being oriented with respect to said path such that its said major dimension is transverse to said path.

5. In a sorter as set forth in claim 3 wherein each of said carriers has a door which when closed holds said article in said carrier as said carrier is conveyed from said loading station to said selected one of said unloading stations.

6. In a sorter as set forth in claim 3 further comprising control means responsive to said indicia associated with each of said articles for identifying the one receptacle to which each said article is to be delivered, each of said unloading stations having means actuable by said control means for effecting the opening of said door of said carrier at a selected one of said unloading station thereby to effect the delivery of the article carried thereby to its said selected one receptacle.

7. In a sorter as set forth in claim 6 wherein said carrier door is biased for movement to its open position, and wherein each of said carriers has latch means cooperable with said carrier door for holding said door in its closed position.

8. In a sorter as set forth in claim 7 wherein said door opening means comprises a single actuator at each of said unloading stations selectively movable from a retraced position in which said carriers may move past said actuator without said actuator effecting the opening of said door and an operable position in which said actuator cooperates with said latch means for effecting the opening of said door regardless of the inclined position of said carrier.

9. In a sorter as set forth in claim 8 wherein said latch means comprises at least one finger extending sideways from said carrier, said finger being engageable by said actuator for effecting opening of said door.

10. In a sorter as set forth in claim 9 wherein with said carrier body inclined in its said first inclined position a first one of said fingers is in position to be engaged by said door opening actuator, and with said carrier inclined in its second inclined position a second of said fingers is in position to be engaged by said door opening actuator.

11. In a sorter as set forth in claim 7 further comprising means for closing said doors of said carriers as said carriers move toward said loading station.

12. Apparatus as set forth in claim 1 wherein said path is an endless path from said loading station past said unloading stations and back to said loading station, said apparatus having means for moving said carriers from either of their said inclined positions to said generally vertical loading position as said carrier moves into said loading station.

13. In a sorter having a conveyor movable along a predetermined endless path from a loading station past a plurality of unloading stations and back to said loading station, each of said unloading stations having at least two article receiving receptacles there at, one on each side of the line of travel of said conveyor along said path, said conveyor having a plurality of carriers for receiving an article to be sorted, for transport of said article along said path, and for unloading said article at a selected one of said unloading stations for delivery of said article into a predetermined one of said receptacles at said selected on unloading station, said path having at least one turn therealong with said turn having an inside toward and an outside, wherein said improvement comprises:

each said carrier having a carrier base movable with said conveyor along said path, a carrier body for receiving and holding an article, and means for coupling said carrier body to said carrier base, said coupling means comprising a pair of spaced attachment points on one of said carrier parts, latch means on the other of said carrier parts for receiving said attachment points such that with both of said attachment points received and latched by said latch means said carrier body is coupled to said carrier base in a centered position substantially centered with respect to said path, said latch means being operable such that with one of said attachment points unlatched said carrier body will pivot downwardly from said carrier base about said other attachment point received in said latch means thereby to assume a first inclined position in which said article carried in the carrier body is positioned for being unloaded at said selected one of said unloading stations such that said article will be delivered into its predetermined receptacle, and such that with said one attachment point received in said latch means and said other attachment point unlatched from said carrier base said carrier body pivots about said one attachment point received in said latch means thereby to assume a second inclined position in which said article carried in said carrier body is positioned for being unloaded at said selected one unloading station into the other of said receptacles at said selected one unloading station.

14. In a sorter as set forth in claim 13 further comprising means along said path for moving certain of said carrier bodies inclined toward the inside of said turn from its said one inclined position toward its said centered position as said carriers move into and through said turn thereby to permit adjacent carriers prepositioned in their respective said one inclined position toward the inside of said turn to move through said turn without interfering with one another.

15. In a sorter as set forth in claim 14 further comprising means for moving said certain carrier bodies back to said one inclined position as said certain carriers move from said turn.

16. In a sorter as set forth in claim 13 wherein each of said carriers is in its centered position at said loading station as said article is loaded therein.

17. In a sorter as set forth in claim 13 further comprising control means responsive to indicia associated with each of said articles for the delivery of each said articles in a corresponding one of said receptacles.

18. In a sorter as set forth in claim 17 further comprising means responsive to said control means for prepositioning each said carrier body in one of its said inclined positions after an article has been loaded therein so as to be in position to deliver said article to its said corresponding predetermined one receptacle.

19. In a sorter as set forth in claim 18 wherein said prepositioning means selectively effects the release of said latch means associated with one or the other of said attachment points thereby to incline said carrier body in one of its said inclined positions thereby to permit delivery of said article to said predetermined one receptacle.

20. In a sorter as set forth in claim 13 wherein said latch means comprises a pair of spaced notches in a latch member receiving said attachment points, means for closing said notches thereby to hold a respective attachment point captive therein, said latch member and said notch closure means being shiftable relative to one another such that with said carrier body initially in its centered position and with said notches being shifted toward one of said attachment points, said other attachment point being released from said carrier base thereby to permit said carrier body to move to its said first inclined position, and with said carrier body in its centered position and with said notches being shifted in the opposite direction, said one attachment point is released from said carrier base thereby to permit said carrier body to move to its said second inclined position.

21. In a sorter as set forth in claim 20 wherein said means for prepositioning said carrier bodies in one or the other of their said inclined positions comprises means for selectively shifting said notches toward or away from one or the other of said attachment points.

22. In a sorter as set forth in claim 21 further comprising control means responsive to indicia associated with each of said articles for identifying the one predetermined receptacle to which said article is to be delivered, said shifting means being responsive to said control means so as to preposition the carrier conveying said article to one or the other of its said inclined positions such that when the last-said carrier moves into register with the selected one unloading station the carrier body is inclined to deliver said article to said one predetermined receptacle.

23. In a sorter as set forth in claim 22 wherein said shifting means comprises an actuator cooperable with said latch means as said conveyor is moved along said conveyor downstream from said loading station for shifting said notches as relative to said carrier base.

24. In a sorter as set forth in claim 23 wherein said shifting means is cooperable with said latch means of each carrier for effecting shifting of said latch means as said carrier is conveyed past said shifting means.

25. In a sorter as set forth in claim 24 wherein said latch means comprises a slide latch member movable generally perpendicular to the direction of movement of said carrier, said shifting means comprising a fluid cylinder which is momentarily coupled with said slide latch member so as to effect sliding movement of said slide latch member relative to said carrier.

26. In a sorter as set forth in claim 25 wherein said slide latch member has an operating member and wherein said fluid cylinder unit has a coupler operatively cooperable with said operating member thereby to momentarily couple said fluid cylinder to said latch member for effecting shifting of said latch member as said conveyor moves said carriers past said fluid cylinder.

27. Method of sorting articles into a selected one of a plurality of article-receiving receptacles, said receptacles being arranged in groups along a path, with each group of receptacles constituting an unloading station, with at least one of the receptacles at each unloading station being on one side of said path and with another of said receptacles being on the other side of said path, a loading station along said path, wherein the method comprises the steps of:

positioning a carrier in a generally vertical loading position;

with said carrier in its said loading position at said loading station, loading an article into a carrier;

moving said carrier along said path away from said loading station;

prepositioning said carrier in either a first inclined position toward said one side of said path for delivery of said article into a selected one of said receptacles on one side of said path at a predetermined unloading station or a second inclined position toward said other side of said path for delivery of said article into a selected other of said receptacles on the other side of said path at said predetermined unloading station; and

with said carrier in one of its said inclined positions, effecting the unloading of said article from said carrier at said predetermined unloading station along said path for delivery of said article to said selected one or said selected other of said receptacles.

28. The method as set forth in claim 27 further comprising moving said carrier from one of its inclined positions toward the inside of a turn in said path to a position at least somewhat more centered with respect to said path as said carrier moves into and through said turn thereby to prevent interference between adjacent carriers inclined toward the inside of said turn as they are conveyed through said turn.

29. The method as set forth in claim 28 further comprising effecting movement of said carrier from its said somewhat more centered position to its said one inclined position as said carrier moves from said turn.

30. The method as set forth in claim 27 wherein said path is an endless path, said method comprising conveying said carrier past said unloading stations and back to a loading station.

31. The method as set forth in claim 30 further comprising moving said carrier from either of its said inclined positions to a centered position prior to having an article loaded therein at said loading station.

32. The method as set forth in claim 27 further comprising contacting a portion of said carrier by a trip actuator at said predetermined unloading station thereby to effect the release of an article carried by a carrier at said predetermined unloading station for delivery of said article to its said selected one receptacle.

33. The method as set forth in claim 32 further comprising contacting said carrier portion by said trip actuator at a location substantially vertically coplanar with said conveyor path such that one said trip actuator is operable to effect the release of said article regardless of the inclined position of said carrier.

34. Apparatus for sorting articles into a selected one of a multiplicity of article receiving receptacles, said apparatus comprising a plurality of carriers, means for conveying said carriers together with said articles received therein along a path, a loading station along said path at which articles to be sorted are loaded into said carriers, a plurality of unloading stations along said path, each said unloading station having at least a first article-receiving receptacle and a second article-receiving receptacle, means for supporting each of said carriers on said conveying means as said carrier is conveyed along said path in a loading position in which said carrier is generally vertical at said loading station for insertion of an article into said carrier, a first predetermined position in which an article unloaded from said carrier at a selected one of said unloading stations is delivered to said first article receiving receptacle, and in a second predetermined position in which an article unloaded from said carrier at said selected one of said unloading stations is delivered to said second article receiving receptacle, means for prepositioning a selected one of said carriers in one of its said first or second predetermined positions as said selected one carrier moves along said path from said loading station to said selected one unloading station, and means at said selected one unloading station for effecting the unloading of said article from said selected one carrier thereby to deliver said article carried by said selected one carrier to a predetermined article receiving receptacle at said selected one unloading station.

35. Apparatus as set forth in claim 34 wherein said path is an endless path from said loading station past said unloading station and back to said loading station, said apparatus having means for moving said carriers from either of their said inclined positions to said generally vertical loading position as said carrier moves into said loading station.

36. Apparatus as set forth in claim 35 wherein said path has a turn, and wherein said apparatus further comprises means at said turn for moving certain of said carriers toward the center of said path as said carriers are conveyed through said turn thereby to prevent interference between the carriers as they move through the turn.

37. Apparatus as set forth in claim 36 wherein said means for moving said carriers further permits said moved carriers to return to their prepositioned inclined positions as said carriers are conveyed from said turn.

38. A method of sorting articles into a selected one of a plurality of article-receiving receptacles, said receptacles being arranged in groups along a path, with each group of receptacles constituting an unloading station, wherein the method comprises the steps of:

positioning said carrier in a loading position in which said carrier is generally vertically disposed;

loading an article into a carrier while the carrier is in its said loading position;

moving said carrier along said path;

prepositioning said carrier in either a first predetermined position for delivery of said article into a selected one of said receptacles at a predetermined unloading station or in a second predetermined position for delivery of said article into a selected other of said receptacles at said predetermined unloading station; and

with said carrier in one of its said predetermined positions, effecting the unloading of said article from said carrier at said predetermined unloading station for delivery of said article to said selected one or said selected other of said receptacles at said predetermined unloading station.

39. The method as set forth in claim 38 wherein said step of loading said article into said carrier occurs at a loading station along said path with the carrier in said loading position, and wherein said carrier is moved form its loading position to its said first or second predetermined positions as said carrier is moved along said path from said loading station to said predetermined unloading station.

40. The method as set forth in claim 38 further comprising the step of moving said carriers from their said first or second inclined positions to said generally vertical loading position as said carriers move into said loading station.