Production management system

• US 5,088,045 A
• Filed: 01/02/1990
• Issued: 02/11/1992
• Est. Priority Date: 01/02/1990
• Status: Expired due to Fees

• Current Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Original Assignee: Honda Giken Kogyo Kabushiki Kaisha (Honda Motor Company)
• Inventors: Imai, Shinji, Hamano, Hiroshi, Urushidani, Shinzo, Shimanaka, Chikafumi, Fujinuma, Michio
• Primary Examiner(s): Smith, Jerry
• Assistant Examiner(s): Gordon, Paul
• Application Number:
  US07/460,027
• Time in Patent Office: 770 Days
• Field of Search: 364/132, 364/138, 364/183, 364/188, 364/189, 364/468, 364/469, 364/478, 364/474.11, 364/474.16, 364/474.19
• US Class Current: 700/110
• CPC Class Codes: G05B 19/41835 characterised by programme execution
• CPC Class Codes: G05B 19/41875 characterised by quality surveillance of production
• CPC Class Codes: G05B 2219/31027 Computer assisted manual assembly CAA, display operation, tool, result
• CPC Class Codes: G05B 2219/32005 Graphical, text operator instructions synchronous with product distribution
• CPC Class Codes: G05B 2219/32178 Normal and correction transferline, transfer workpiece if fault
• CPC Class Codes: G05B 2219/32214 Display on screen what fault and which tool and what order to repair fault
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A production management system controls a production line having a plurality of assembling/machining stations including pieces of production equipment such as nut runners. The production management system includes a computer for supplying control information to control the pieces of production equipment, a first information network for transmitting the control information from the computer to the assembling/machining stations, and a second information network for transmitting information indicating results of operation in the assembling/machining stations to downstream assembling/machining stations to allow defective portions of workpieces to be repaired in the subsequent assembling/machining stations. The first information network comprises a plurality of separate networks associated respectively with divided portions of the production line.

Claims

1. A production management system for controlling a production line having a plurality of assembling/machining stations including pieces of production equipment, comprising:

a computer for supply control information to control the pieces of production equipment;

a first information network for transmitting the control information from said computer to the assembling/machining stations, wherein said first information network comprises a plurality of separate networks associated respectively with divided portions of said production line, each of said separate networks including a plurality of assembling/machining stations; and

a second information network for transmitting information indicating results of a completed operation in the assembling/machining stations to downstream assembling/machining stations to allow defective portions of workpieces to be repaired in the subsequent assembling/machining stations.

2. A production management system for controlling a production line having a plurality of assembling/machining stations including pieces of production equipment, comprising:

an information network for interconnecting the assembling/machining stations;

display means in the assembling/machining stations, for displaying results of a completed operation in the assembling/machining stations;

detecting means associated with the pieces of production equipment, for detecting proper and improper completed operations on workpieces in the assembling/machining stations and transmitting data on the detected proper and improper completed operations from upstream assembling/machining stations to the display means in downstream assembling/machining stations through said information network; and

control means for controlling said display means in the downstream assembling/machining stations to successively display the data on the detected proper and improper completed operations from the detecting means in the upstream assembling/machining stations in synchronism with arrival of the workpieces at the downstream assembling/machining stations.

3. The production management system according to claim 2, wherein the data to be displayed by said display means comprise configurations of the workpieces and data overlapping the configurations of the workpieces and indicative of locations with the proper and improper completed operations.

4. The production management system according to claim 2, wherein said control means comprises means for controlling said display means to display the data successively from the upstream to downstream assembling/machining stations.

5. A production management system for controlling a production line having a plurality of assembling/machining stations including pieces of production equipment, comprising:

an information network for interconnecting the assembling/machining stations;

display means in the assembling/machining stations, for displaying results of a completed operation in the assembling/machining stations;

detecting means associated with the pieces of production equipment, for detecting proper and improper completed operations on workpieces in the assembling/machining stations and transmitting data on the detected proper and improper completed operations from upstream assembling/machining stations to the display means in downstream assembling/machining stations through said information network;

entering means associated with said display means, respectively, for entering chronological data on repairs effected on workpieces based on the data displayed by said display means; and

control means for controlling said display means in the downstream assembling/machining stations to successively display the data on the detected proper and improper completed operations from the detecting means in the upstream assembling/machining stations and the chronological data from said entering means in synchronism with arrival of the workpieces at the downstream assembling/machining stations.

6. The production management system according to claim 5, wherein each of said entering means comprises a touch screen mounted on a display surface of one of said display means.

7. A production management system for displaying results of a completed operation effected by pieces of production equipment, comprising:

detecting means associated with the pieces of production equipment, for detecting results of a completed operation on workpieces by the pieces of production equipment and transmitting data on proper completed operation when it is effected on the workpieces within a predetermined period of time and data on improper completed operation otherwise; and

display means for displaying configurations of the workpieces and locations on the workpieces in different colors depending on the data on proper and improper completed operations on the workpieces.

8. The production management system according to claim 7, and further including input means associated with said display means, respectively, for entering chronological data on the completion of repairs effected on workpieces based on the data displayed by said display means, said display means comprising means for displaying, in another different color, locations on the workpieces which have been subjected to the repairs in response to entering of the chronological data by said input means.

9. A production management system for controlling a production line having a piece of production equipment to operate on a workpiece based on operation pattern data, comprising:

detecting means associated with the piece of production equipment, for detecting data on a result of a completed operation on the workpiece by the piece of production equipment; and

control means for producing the operation pattern data, said control means comprising comparing monitor means for comparing a time-dependent change in the data from said detecting means with a predetermined value, and means responsive to an output signal from said comparing monitor means, for producing a signal indicative of an inspection or a repair to be made with respect to the piece of production equipment.

10. A production management system according to claim 9, wherein said piece of production equipment comprises a nut runner.