Filter condition indicator having moveable sensor and aggregate flow counter

• US 5,089,144 A
• Filed: 12/08/1989
• Issued: 02/18/1992
• Est. Priority Date: 12/08/1989
• Status: Expired due to Fees

• Current Assignee: Amway Corporation (Alticor Incorporated)
• Original Assignee: Nartron Corporation
• Inventors: Ozkahyaoglu, Aysegul, Zoerner, Marty M.
• Primary Examiner(s): Dawson, Robert A.
• Assistant Examiner(s): DRODGE, JOSEPH W
• Application Number:
  US07/447,794
• Time in Patent Office: 802 Days
• Field of Search: 210/85, 210/87, 210/88, 210/89, 210/192, 210/739, 210/748, 210/744, 210/259, 210/767, 210/94, 210/806, 55/270, 55/274, 340/607, 340/611, 340/609, 340/606, 340/825.65, 73/861.63, 73/861.52
• US Class Current: 210/767
• CPC Class Codes: B01D 35/143 Filter condition indicators
• CPC Class Codes: G01P 1/103 by comparing the value of the measured signal with one or several reference values in general G01R17/00
• CPC Class Codes: G01P 13/0006 of fluids or of granulous or powder-like substances

Abstract

A fluid filter monitoring system. A flow switch positioned in juxtaposition to a fluid flow path monitors fluid flow and provides an indication during those time periods when fluid is flowing at a rate exceeding a predetermined flow rate through the flow path. A monitoring circuit coupled to this indication provides various audible and/or visible indicators corresponding to detected conditions. The preferred design includes a timer for monitoring the time duration since the filter was installed as well as monitoring the time duration water or other fluids are flowing through the filter. Adjustably settable visible and/or audible indications are provided to indicate when the filter is reaching the end of its useful life as well as when this life period has been exceeded.

Claims

1. Apparatus for providing an indication of the condition of a fluid treatment filter comprising:

a) structure including a filter defining a flow path along which fluid to be treated flows;

b) a flow sensor for sensing fluid flow passing along said flow path and providing a flow signal based on fluid flow in the flow path, said flow sensor comprising;

i) a fluid flow responsive, moveable member disposed within the flow path adapted to move in response to fluid flow in the flow path exceeding a threshold flow rate; and

ii) a switch adapted to change state in response to fluid flow induced movement of the moveable member to provide a flow signal;

c) circuitry electrically coupled to the flow sensor including a first timer for timing intervals of fluid flow in the flow path in response to the flow signal and arranged for providing a first timer signal when a timed fluid flow exceeds a predetermined flow time period; and

d) an indicator having a control input electrically coupled to the first timer to provide an indication of the filter condition in response to the first timer signal that is based upon the time period of fluid flow through the filter.

2. The apparatus of claim 1 wherein the indicator comprises an indicating light.

3. The apparatus of claim 1 further comprising a conduit forming part of said flow path defining structure, said conduit being in fluid communication with a faucet and wherein the movable member is positioned for movement within a stepped diameter region of the conduit and wherein said movable member moves in response to pressure differentials across the stepped diameter region.

4. The apparatus of claim 3 wherein the moveable member comprises a magnet supported within the conduit and wherein said switch is positioned outside the conduit and includes switch contacts that open or close in response to movement of the magnet.

5. The apparatus of claim 3 wherein the circuitry additionally comprises a light sensor for monitoring an ultraviolet light used to treat water passing through the conduit and for providing a light deficiency indication signal to said indicator in the absence of the ultraviolet light.

6. The apparatus of claim 1 wherein the circuitry additionally comprises a second timer for monitoring a second time period, unrelated to fluid flow in the flow path from a time the apparatus began monitoring the condition of the filter and for providing a second time signal to the indicator after said second time period has elapsed.

7. A method for monitoring fluid flow through a fluid treatment filter placed in a fluid flow path leading to a faucet by use of circuitry and comprising the steps of:

a) positioning a fluid flow responsive, movable sensor in the fluid flow path adapted to move in response to fluid flow in the fluid flow path;

b) monitoring a position of the moveable sensor as a user opens and closes the faucet and providing a two-state signal output based on the position of a moveable member in the fluid flow path, one state of the two state signal output indicating that the fluid flow in the fluid flow path exceeds a threshold rate;

c) initializing a timer when the filter is installed in the flow path;

d) energizing said timer whenever said one state of the two state signal output is present;

said timer providing a timer output related to an aggregate time of fluid flow through the filter of at least the threshold rate since installation of said filter;

e) comparing the timer output with a predetermined value corresponding to a predetermined amount of filter use; and

f) when the timer output reaches the predetermined value, activating an indicator to indicate that a predetermined amount of filter use has occurred.

8. The method of claim 7 wherein the indicator is a visible warning light and the activating step is accomplished by activating the warning light when fluid flow is sensed in the fluid flow path subsequent to said predetermined amount of filter use.

9. The method of claim 8 wherein the timer comprises a counter and wherein multiple predetermined amounts of filter use are correlated with different count totals and further wherein a running count total is compared to said different count totals and the warning light is activated in a different manner dependent on which different count total is exceeded by the running count total.

10. The method of claim 7 additionally comprising the steps of:

i) treating the fluid with an ultraviolet light;

ii) monitoring the ultraviolet light using a light sensor, and,

iii) activating a light deficiency indication signal if the light is not sensed.

11. Apparatus for providing an indication of a condition of a filter used in treating water dispensed from a faucet comprising:

a) means comprising an on/off switch or providing a flow signal when water is flowing through a conduit leading to an outlet;

b) a flow timer electrically coupled to the on/off switch and responsive to said flow signal, said timer being operative to measure an interval of time that the on/off switch is providing said flow signal including means for accumulating said intervals, said timer being further operative to provide a timer output when a total of the accumulated intervals reaches a predetermined time period;

c) said timer comprising a clock for providing regularly occurring clock pulses, a counter for counting the regularly occurring clock pulses, and selector means for adjustably determining a proportion of clock pulses which are counted by the counter; and

d) an indicator having a control input coupled to the flow timer to provide an indication in response to a timer output based upon the time period of water flow through the filter.

12. The apparatus of claim 11 wherein the indicator comprises an indicating light.

13. The apparatus of claim 11 wherein the timer further comprises a comparator for comparing the count of the counter with a threshold count indicating the predetermined time interval has elapsed.

14. The apparatus of claim 13 wherein the selector means is adapted to count only a specified, adjustable portion of the pulses to provide a means of adjusting the predetermined time interval while the threshold count is fixed.

15. A method for monitoring a condition of a filter for treating water dispensed by a faucet by use of circuitry and comprising the steps of:

a) monitoring water flow in a water flow path leading to a faucet by positioning a fluid flow responsive, movable member in the water flow path and providing an output when the water flow reaches a threshold flow sufficient to move the movable member to a flow indicating position;

b) initializing a timer circuit each time a filter is installed;

c) activating said timer circuit in response to the output indicating water is flowing to the faucet;

said timer circuit providing a timer output related to aggregate time of water flow equaling or exceeding the threshold flow since initialization of the timer circuit;

d) using the timer circuit for comparing the aggregate time with a predetermined time duration corresponding to a useful filter life; and

e) when the aggregate time indicated by the time circuit output reaches the predetermined time duration, activating an indicator to provide an indication that the filter should be replaced.

16. The method of claim 15 wherein the indicator is a visible warning light and the activating step is accomplished by activating the warning light.

17. The method of claim 15 wherein the timer circuit includes a source of repetitive pulses, the time circuit counts an adjustable proportion of pulses per unit time, and the comparing step is performed by comparing a timer circuit count with a threshold count to determine if the predetermined time period has been reached.

18. Apparatus for providing an indication of the condition of a filter that treats a fluid comprising:

a) a conduit that defines a portion of a fluid flow path leading to or from a filter;

b) a fluid flow responsive, moveable member positioned within the conduit adapted to move to a flow indicating position when fluid flow through the conduit equals or exceeds a threshold flow rate;

c) a flow sensor having a switch that changes state in response to movement of the moveable member to the flow indicating position to produce a flow indicating output signal;

d) circuitry electrically coupled to the switch and including a timer responsive to the flow indicating output signal for timing periods of fluid flow through the conduit;

said timer including means for accumulating the timing periods and output means for providing an indicator output signal when the accumulated fluid flow time periods exceed a predetermined time period; and

e) an indicator having a control input electrically coupled to the indicator output signal to provide an indication of filter condition.