Shift prohibiting for automatic shift preselection mode for mechanical transmission system with semi-automatic shift implementation

• US 5,089,965 A
• Filed: 07/24/1989
• Issued: 02/18/1992
• Est. Priority Date: 07/24/1989
• Status: Expired due to Term

• Current Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Braun, Eugene R.
• Primary Examiner(s): Cangialosi, Salvatore
• Application Number:
  US07/383,686
• Time in Patent Office: 939 Days
• Field of Search: 364/424.1, 364/431.07, 74/866
• US Class Current: 701/52
• CPC Class Codes: F16H 59/12 comprising push button devices
• CPC Class Codes: F16H 59/36 Inputs being a function of speed
• CPC Class Codes: F16H 59/46 dependent on a comparison between speeds
• CPC Class Codes: F16H 59/70 dependent on the ratio established
• CPC Class Codes: F16H 61/0248 Control units where shifting is directly initiated by the driver, e.g. semi-automatic transmissions generation of movements for final actuating mechanisms F16H61/28
• CPC Class Codes: F16H 61/16 Inhibiting or initiating shift during unfavourable conditions, e.g. preventing forward reverse shift at high vehicle speed, preventing engine over speed unintentional control input F16H61/18
• CPC Class Codes: F16H 63/44 Signals to the control unit of auxiliary gearing

Abstract

A control system (104) for semi-automatically executing automatically and manually selected upshifts and downshifts of a mechanical transmission system (10) is provided. The control system includes a central processing unit (106) for receiving input signals indicative of transmission input shaft (16) and output shaft (90) speeds, from a driver control console (108) indicative of manual selection of upshifts or downshifts from a currently engaged gear ratio, or manual selection of operation in an automatic preselect mode, and from a sensor (150) to sense operator manual issuance of shift enable signals, and processing the same in accordance with predetermined logic rule to issue command output signals to a transmission actuator (112, 70, 96) to implement the selected shifts upon a manually caused torque reversal of the transmission and manual substantial synchronization of the transmission in the selected ratio thereafter. Under certain conditions, such as relatively high or relatively low vehicle speed, implementation of automatically preselected shifts is prohibited until a shift enable signal is received.

Claims

1. A control system (104) for semi-automatic implementation of automatically selected shifts of a vehicular mechanical change gear transmission system comprising a manually controlled fuel throttle controlled engine (E), a multi-speed change gear mechanical transmission (10), a manually controlled master friction clutch (C) drivingly interposed between the engine and the transmission, a first sensor (98) for providing a first input signal indicative of transmission input shaft (16) rotational speed, a second sensor (100) for providing a second input signal indicative of the rotational speed of a transmission shaft (90) independently rotatable relative to the transmission input shaft under at least certain transmission operating conditions, a third sensor (150) for sensing manual issuance of a shift enable signal and a non-manually controllable transmission actuator (112, 70, 96) for controlling shifting of the transmission, said control system characterized by;

indicia means (120,

     124) for providing an indication of a selection but not yet confirmation of an upshift or a downshift from a currently engaged transmission ratio or from neutral to a selected ratio;

a central processing unit (106) for receiving said first, second and third input signals and for processing same in accordance with predetermined logic rules to issue command output signals, said central processing unit including;

(a) means for determining the desirability of a shift from a currently engaged ratio, to select such a shift if desirable and for issuing command output signals to said indicia means to provide an indication that an upshift or a downshift, as appropriate, has been selected;

(b) means responsive to (i) selection of a transmission shift from a currently engaged ratio and (ii) under predetermined conditions, sensing manual issuance of said shift enable signal for issuing command output signals to said actuator to bias the transmission to be shifted into neutral;

(c) means responsive to (i) a selection of a shift from a currently engaged ratio into a selected ratio and (ii) confirmation of a transmission neutral condition for (i) sensing manual substantial synchronization of the transmission and (ii) thereafter for issuing command output signals to said actuator to cause the transmission to be shifted into the selected ratio; and

(d) means for confirming a selected shift has been implemented and for issuing command output signals to said indicia means to terminate the indication of a selected shift.

2. The control system of claim 1 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being less than a predetermined reference value.

3. The control system of claim 1 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being greater than a predetermined reference value.

4. The control system of claim 1 including a fourth sensor (152) for sensing actuation of the vehicle brakes, said predetermined conditions comprising actuation of said brakes.

5. The control system of claim 1 including a fourth sensor (152) for sensing actuation of a vehicle retarder, said predetermined conditions comprising actuation of said retarder.

6. The control system of claim 1 including a fourth sensor (152) for sensing actuation of a manual throttle control, said predetermined conditions comprising said throttle control set to the idle position thereof.

7. The control system of claims 1, 2, 3, 4, 5 or 6 wherein said means for sensing manual synchronization comprises means for determining a reference range of acceptable values of said first signal as a function of said second signal and means for comparing the current value of said first signal to said range of reference values.

8. The control system of claims 2, 3, 4, 5 or 6 additionally comprising means allowing a selection to be manually cancelled.

9. The control system of claim 1 wherein said third sensor senses manual operation of said master friction clutch.

10. The control system of claims 2, 3, 4, 5 or 6 wherein said third sensor senses manual operation of said master friction clutch.

11. The control system of claim 2 wherein said predetermined reference value corresponds to the value of said second input signal when vehicle speed is about twenty miles per hour (20 MPH).

12. A control system (104) for semi-automatic implementation of manually and automatically selected shifts of a vehicular mechanical change gear transmission system comprising a manually controlled fuel throttle controlled engine (E), a multi-speed change gear mechanical transmission (10), a manually controlled master friction clutch (C) drivingly interposed between the engine and the transmission, a first sensor (98) for providing a first input signal indicative of transmission input shaft (16) rotational speed, a second sensor (100) for providing a second input signal indicative of the rotational speed of a transmission shaft (90) independently rotatable relative to the transmission input shaft under at least certain transmission operating conditions and a non-manually controllable transmission actuator (112, 70, 96) for controlling shifting of the transmission, said control system characterized by;

a third sensor (150) for sensing operator manual issuance of a third shift enable input signal.

means (120, 122, 124/132) for manually selecting an upshift or a downshift from a currently engaged transmission ratio or from neutral to a selected ratio and for manually selecting operation in an automatic preselect mode, and providing a fourth input signal indicative of said selection;

indicia means (120, 122,

     124) for indicating selection of the automatic preselect mode and for indicating selection but not confirmed execution of a shift from the currently engaged transmission ratio;

a central processing unit (106) for receiving said first, second, third and fourth input signals and for processing same in accordance with predetermined logic rules to issue command output signals, said central processing unit including;

(a) means responsive to manual selection of operation in an automatic mode (i) for issuing a command output signal to said indicia means to indicate that the automatic preselect mode has been selected, (ii) for determining the desirability of a shift from the currently engaged ratio and to select such a shift if desirable and (iii) for issuing command output signals to said indicia means to provide an indication that an upshift or downshift, as appropriate, has been selected;

(b) means responsive to (i) selection of a transmission shift from a currently engaged ratio and (ii) under preselected conditions sensing manual issuance of said third input signal for issuing command output signals to said actuator to bias the transmission to be shifted into neutral;

(c) means responsive to (i) a selection of a shift from a currently engaged ratio into a selected ratio and (ii) confirmation of a transmission neutral condition for (i) sensing manual substantial synchronization of the transmission and (ii) thereafter for issuing command output signals to said actuator to cause the transmission to be shifted into the selected ratio

(d) means for confirming execution of a selected shift and for issuing command output signals to said indicia means to terminate the indication of a selected shift.

13. The control system of claim 12 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being less than a predetermined reference value.

14. The control system of claim 12 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being greater than a predetermined reference value.

15. The control system of claim 12 including a fourth sensor (152) for sensing actuation of the vehicle brakes, said predetermined conditions comprising actuation of said brakes.

16. The control system of claim 12 including a fourth sensor (152) for sensing actuation of a vehicle retarder, said predetermined conditions comprising actuation of said retarder.

17. The control system of claim 12 including a fourth sensor (152) for sensing actuation of a manual throttle control, said predetermined conditions comprising said throttle control set to the idle position thereof.

18. The control system of claims 13, 14, 15, 16 or 17 wherein said means for sensing manual synchronization comprises means for determining a reference range of acceptable values of said first signal as a function of said second signal and means for comparing the current value of said first signal to said range of reference values.

19. The control system of claims 12, 13, 14, 15, 16 or 17 additionally including indicia means (114, 116, 118/138, 140, 142) for indicating the current status (FOR, NEUT, REV) of the transmission.

20. The control system of claim 18 additionally comprising indicia means for indicating the current status of the transmission.

21. The control system of claims 12, 13, 14, 15, 16 or 17 wherein said third sensor senses manual operation of said master friction clutch.

22. The control system of claim 18 wherein said third sensor senses manual operation of said master friction clutch.

23. A control system (104) for semi-automatic implementation of automatically selected shifts of a vehicular mechanical change gear transmission system comprising a manually controlled fuel throttle controlled engine (E), a multi-speed change gear mechanical transmission (10), a manually controlled master friction clutch (C) drivingly interposed between the engine and the transmission, a first sensor (98) for providing a first input signal indicative of transmission input shaft (16) rotational speed, a second sensor (100) for providing a second input signal indicative of the rotational speed of a transmission shaft (90) independently rotatable relative to the transmission input shaft under at least certain transmission operating conditions, a non-manually controllable transmission actuator (112, 70, 96) for controlling shifting of the transmission, said control system characterized by;

indicia means (120,

     124) for providing an indication of a selection but not yet confirmation of an upshift or a downshift from a currently engaged transmission ratio or from neutral to a selected ratio;

a central processing unit (106) for receiving said first and second input signals and for processing same in accordance with predetermined logic rules to issue command output signals, said central processing unit including;

(a) means for determining the desirability of a shift from a currently engaged ratio, to select such a shift if desirable and for issuing command output signals to said indicia means to provide an indication that an upshift or a downshift, as appropriate, has been selected;

(b) means for sensing the presence or absence of predetermined conditions at which implementation of a preselected shift is to be prohibited;

(c) means responsive to (i) selection of a transmission shift from a currently engaged ratio and (ii) the absence of said predetermined conditions, for issuing command output signals to said actuator to bias the transmission to be shifted into neutral;

(d) means responsive to (i) a selection of a shift from a currently engaged ratio into a selected ratio and (ii) confirmation of a transmission neutral condition for (i) sensing manual substantial synchronization of the transmission and (ii) thereafter for issuing command output signals to said actuator to cause the transmission to be shifted into the selected ratio; and

(e) means for confirming a selected shift has been implemented and for issuing command output signals to said indicia means to terminate the indication of a selected shift.

24. The control system of claim 23 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being less than a predetermined reference value.

25. The control system of claim 23 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being greater than a predetermined reference value.

26. The control system of claim 23 including a third sensor for sensing a manually controlled fuel throttle being at idle fuel position, said predetermined conditions comprising said manually set fuel throttle being set at idle.

27. The control system of claim 23 including a third sensor for sensing vehicle brakes being applied, said predetermined condition comprising said vehicle brakes being applied.

28. The control system of claim 23 including a third sensor for sensing a vehicle retarder being applied, said predetermined condition comprising said vehicle retarder being applied.

29. A control system for semi-automatic implementation of automatically selected shifts of a vehicular mechanical change gear transmission system comprising a manually controlled fuel throttle controlled engine (E), a multi-speed change gear mechanical transmission (10), a manually controlled master friction clutch (C) drivingly interposed between the engine and the transmission, a first sensor (98) for providing a first input signal indicative of transmission input shaft (16) rotational speed, a second sensor (100) for providing a second input signal indicative of the rotational speed of a transmission shaft (90) independently rotatable relative to the transmission input shaft under at least certain transmission operating conditions, a third sensor (150) for sensing manual issuance of a shift enable signal, a non-manually controllable transmission actuator (112, 70, 96) for controlling shifting of the transmission, indicia means (120, 124) for providing an indication of a selection but not yet confirmation of an upshift or a downshift from a currently engaged transmission ratio or from a neutral to a selected ratio, and a central processing unit (106) for receiving said first, second and third input signals and for processing same in accordance with predetermined logic rules to issue command output signals, said control method characterized by:

(a) determining the desirability of a shift from a currently engaged ratio, selecting such a shift if desirable and issuing command output signals to said indicia means to provide an indication that an upshift or a downshift, as appropriate, has been selected;

(b) responsive to (i) selection of a transmission shift from a currently engaged ratio and (ii) under predetermined conditions, sensing manual issuance of said shift enable signal, issuing command output signals to said actuator to bias the transmission to be shifted into neutral;

(c) responsive to (i) a selection of a shift from a currently engaged ratio into a selected ratio and (ii) confirmation of a transmission neutral condition, (i) sensing manual substantial synchronization of the transmission and (ii) thereafter issuing command output signals to said actuator to cause the transmission to be shifted into the selected ratio; and

(d) confirming a selected shift has been implemented and issuing command output signals to said indicia means to terminate the indication of a selected shift.

30. The control method of claim 29 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being less than a predetermined reference value.

31. The control method of claim 29 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being greater than a predetermined reference value.

32. The control method of claim 29 wherein said system includes a fourth sensor (152) for sensing actuation of the vehicle brakes, said predetermined conditions comprising actuation of said brakes.

33. The control method of claim 29 wherein said system includes a fourth sensor (152) for sensing actuation of a vehicle retarder, said predetermined conditions comprising actuation of said retarder.

34. The control method of claim 29 wherein said system includes a fourth sensor (152) for sensing actuation of a manual throttle control, said predetermined conditions comprising said throttle control set to the idle position thereof.

35. The control method of claim 29 wherein said third sensor senses manual operation of said master friction clutch.

36. The control method of claims 30, 31, 32, 33, 34 wherein said third sensor senses manual operation of said master friction clutch.

37. The control method of claim 30 wherein said predetermined reference value corresponds to the value of said second input signal when vehicle speed is about twenty miles per hour (20 MPH).

38. A control system for semi-automatic implementation of manually and automatically selected shifts of a vehicular mechanical change gear transmission system comprising a manually controlled fuel throttle controlled engine (E), a multi-speed change gear mechanical transmission (10), a manually controlled master friction clutch (C) drivingly interposed between the engine and the transmission, a first sensor (98) for providing a first input signal indicative of transmission input shaft (16) rotational speed, a second sensor (100) for providing a second input signal indicative of the rotational speed of a transmission shaft (90) independently rotatable relative to the transmission input shaft under at least certain transmission operating conditions and a non-manually controllable transmission actuator (112, 70, 96) for controlling shifting of the transmission, a third sensor (150) for sensing manual issuance of a third shift enable input signal, means (120, 122, 124/132) for manually selecting an upshift or a downshift from a currently engaged transmission ratio or from neutral to a selected ratio and for manually selecting operation in an automatic preselect mode, and providing a fourth input signal indicative of said selection, indicia means (120, 122, 124) for indicating selection of the automatic preselect mode and for indicating selection but not confirmed execution of a shift from the currently engaged transmission ratio, and a central processing unit (106) for receiving said first, second, third and fourth input signals and for processing same in accordance with predetermined logic rules to issue command output signals, said method characterized by:

(a) responsive to manual selection of operation in an automatic mode (i) issuing a command output signal to said indicia means to indicate that the automatic preselect mode has been selected, (ii) determining the desirability of a shift from the currently engaged ratio and to select such a shift is desirable and (iii) issuing command output signals to said indicia means to provide an indication that an upshift or downshift, as appropriate, has been selected;

(b) responsive to (i) selection of a transmission shift from a currently engaged ratio and (ii) under preselected conditions sensing manual issuance of said third input signal, issuing command output signals to said actuator to bias the transmission to be shifted into neutral;

(c) responsive to (i) a selection of a shift from a currently engaged ratio into a selected ratio and (ii) confirmation of a transmission neutral condition, (i) sensing manual substantial synchronization of the transmission and (ii) thereafter issuing command output signals to said actuator to cause the transmission to be shifted into the selected ratio, and

(d) confirming execution of a selected shift and issuing command output signals to said indicia means to terminate the indication of a selected shift.

39. The control method of claim 38 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being less than a predetermined reference value.

40. The control method of claim 38 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being greater than a predetermined reference value.

41. The control method of claim 38 wherein said system includes a fourth sensor (152) for sensing actuation of the vehicle brakes, said predetermined conditions comprising actuation of said brakes.

42. The control method of claim 38 wherein said system includes a fourth sensor (152) for sensing actuation of the vehicle retarder, said predetermined conditions comprising actuation of said retarder.

43. The control method of claim 38 wherein said system includes a fourth sensor (152) for sensing actuation of a manual throttle control, said predetermined conditions comprising said throttle control set to the idle position thereof.

44. The control method for semi-automatic implemention of automatically selected shifts of a vehicular mechanical change gear transmission system comprising a manually controlled fuel throttle controlled engine (E), a multi-speed change gear mechanical transmission (10), a manually controlled master friction clutch (C) drivingly interposed between the engine and the transmission, a first sensor (98) for providing a first input signal indicative of transmission input shaft (16) rotational speed, a second sensor (100) for providing a second input signal indicative of the rotational speed of a transmission shaft (90) independently rotatable relative to the transmission input shaft under at least certain transmission operating condition, a non-manually controllable transmission actuator (112, 70, 96) for controlling shifting of the transmission, indicia means (120, 124) for providing an indication of a selection but not yet confirmation of an upshift or a downshift from a currently engaged transmission ratio or from neutral to a selected ratio, a central processing unit (106) for receiving said first and second input signals and for processing same in accordance with predetermined logic rules to issue command output signals;

said method characterized by;

(a) determining the desirability of a shift from a currently engaged ratio, selecting such a shift if desirable and issuing command output signals to said indicia means to provide an indication that an upshift or a downshift, as appropriate, has been selected;

(b) sensing the presence or absence of predetermined conditions at which implementation of a preselected shift is to be prohibited;

(c) responsive to (i) selection of a transmission shift from a currently engaged ratio and (ii) the absence of said predetermined conditions, issuing command output signals to said actuator to bias the transmission to be shifted into neutral;

(d) responsive to (i) a selection of a shift from a currently engaged ratio into a selected ratio and (ii) confirmation of a transmission neutral condition (i) sensing manual substantial synchronization of the transmission and (ii) thereafter issuing command output signals to said actuator to cause the transmission to be shifted into the selected ratio; and

(e) confirming a selected shift has been implemented and issuing command output signals to said indicia means to terminate the indication of a selected shift.

45. The control method of claim 44 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being less than a predetermined reference value.

46. The control method of claim 44 wherein said second input signal is continuously indicative of the speed of the transmission output shaft (96) and said predetermined conditions comprise said second signal being greater than a predetermined reference value.

47. The control method of claim 44 wherein said system includes a third sensor for sensing a manually controlled fuel throttle being at idle fuel position, said predetermined conditions comprising said manually set fuel throttle being set at idle.

48. The control method of claim 44 wherein said system includes a third sensor for sensing vehicle brakes being applied, said predetermined condition comprising said vehicle brakes being applied.

49. The control method of claim 44 includes a third sensor for sensing a vehicle retarder being applied, said predetermined condition comprising said vehicle retarder being applied.