Lightweight in-line roller skate, frame, and frame mounting system

• US 5,092,614 A
• Filed: 07/10/1990
• Issued: 03/03/1992
• Est. Priority Date: 07/10/1990
• Status: Expired due to Term

• Current Assignee: Benetton Sportsystem USA Inc.
• Original Assignee: Rollerblade USA Corporation
• Inventors: Malewicz, Andrzej M.
• Primary Examiner(s): Olszewski, Robert P.
• Assistant Examiner(s): Johnson, Brian L.
• Application Number:
  US07/550,560
• Time in Patent Office: 602 Days
• Field of Search: 280/11.12, 280/11.19, 280/11.2, 280/11.22, 280/11.23, 280/11.27, 280/11.3, 280/7.13, 280/841
• US Class Current: 280/11.232
• CPC Class Codes: A63C 17/068 Production or mounting thereof
• CPC Class Codes: A63C 2203/42 Details of chassis of ice or roller skates, of decks of skateboards

Abstract

An in-line roller skate having a frame including a pair of side rails, each side rail having front and rear mounting brackets for attachment of the frame to the boot of the in-line roller skate. Each frame side rail includes a curved portion and a planar portion. The planar portion carries a plurality of axle apertures through which an axle for a wheel may be inserted. Perferably the axle apertures are configured to receive an axle aperture plug, have an eccentrically disposed axle bore and are situated on the frame side rails such that the wheels may be mounted at multiple relative heights to each other.

Claims

1. An in-line roller skate comprising:

a boot having a sole, said sole having an outer sole surface, said outer sole surface having front and rear frame mounts thereon, each said frame mount having forward and aft stop barriers and defining a laterally extending slot therebetween;

a plurality of wheels rotatable in a common plane;

a frame for carrying said plurality of wheels, said frame comprising first and second longitudinally extending side rails,

wherein said first side rail includes front and rear mounting brackets, each said bracket projecting laterally from said first side rail toward said second side rail and having a bracket floor, each said bracket being received in one of said slots of said frame mounts when said frame is attached to said boot;

said second side rail includes front and rear mounting brackets, each said bracket projecting laterally from said second rail toward said first rail; and

fastening means for attaching said rails to said boot by attaching said front bracket of said first rail to said front bracket of said second rail and said front frame mount, said front bracket of said first side rail being disposed between said front bracket of said second side rail and said front frame mount, and by attaching said rear bracket of said first side rail to said rear bracket of said second side rail and to said rear frame mount, said rear bracket of said first rail being disposed between said rear bracket of said second side rail and said rear frame mount.

2. The skate of claim 1 wherein:

each said floor is defined in part by a top floor surface and a bottom floor surface, and

each rail includes an upper front edge and an upper rear edge, each of which confronts and lies substantially flush with said sole, each of said brackets of said first side rail being spaced downward from said outer sole surface to define a tensioning gap between said ceiling and said top floor surface when said front and rear edges initially contact said sole of said boot, each said gap closing as said sole is pulled towards said top floor surface as said frame is attached to said boot and said sole is placed under tension to provide a more rigid interface between said frame and said boot.

3. The skate of claim 2 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

4. The skate of claim 2 wherein:

said first and second side rails each have a plurality of fingers projecting upwardly from said upper edges thereof;

said boot outer sole surface has a plurality of mating apertures, each said mating aperture being configured to mateably receive one of said fingers when said frame is attached to said boot; and

wherein

a plurality of said finger cam in said mating apertures when said sole is being tensioned as said frame and said sole are attached to each other, said camming inhibiting lateral twisting and flexing of said side rails.

5. The skate of claim 4 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

6. The skate of claim 1 wherein:

said first and second side rails each have a plurality of fingers projecting upwardly from said upper edges thereof;

said boot outer sole surface has a plurality of mating apertures, each said mating aperture being configured to mateably receive one of said fingers when said frame is attached to said boot; and

wherein

a plurality of said fingers cam in said mating apertures when said sole is being tensioned as said frame and said sole are attached to each other, said camming inhibiting lateral twisting and flexing of said side rails.

7. The skate of claim 6 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

8. The skate of claim 1 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

9. The skate of claim 1 wherein each of said rails has a curved upper portion and a planar lower portion, said planar portions of each rail carrying a plurality of axle apertures, said curved portion including a convex outer surface and a concave inner surface carrying said brackets and including a plurality of reinforcing ribs, wherein said curved upper portion defines a curved rail bearing surface for bearing against said sole outer surface when said frame is attached to said boot.

10. The skate of claim 9 wherein:

each said frame mount defines a ceiling;

each said floor is defined in part by a top floor surface and a bottom floor surface; and

each rail includes an upper front edge and an upper rear edge, each of which confronts and lies substantially flush with said sole to define said curved rail bearing surface, each of said brackets of said first side rail being spaced downward from said outer sole surface to define a tensioning gap between said ceiling and said top floor surface when said front and rear edges initially contact said sole of said boot, each said gap closing as said sole is pulled towards said top floor surface as said frame is attached to said boot, said sole being placed under tension to provide a more rigid interface between said frame and said boot.

11. The skate of claim 10 wherein:

said first and second side rails each having a plurality of fingers projecting upwardly from said upper edges thereof;

said boot outer sole surface has a plurality of mating apertures, each said mating aperture being configured to mateably receive one of said fingers when said frame is attached to said boot; and

wherein

a plurality of said fingers cam in said mating apertures when said sole is being tensioned as said frame and said sole are attached to each other, said camming inhibiting lateral twisting and flexing of said side walls.

12. The skate of claim 10 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

13. The skate of claim 9 wherein:

said first and second side rails each have a plurality of fingers projecting upwardly from said upper edges thereof;

said boot outer sole surface has a plurality of mating apertures, each said mating aperture being configured to mateably receive one of said fingers when said frame is attached to said boot; and

wherein

a plurality of said fingers cam in said mating apertures when said sole is being tensioned as said frame and said sole are attached to each other, said camming inhibiting lateral twisting and flexing of said side rails.

14. The skate of claim 13 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

15. The skate of claim 9 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

16. The skate of claim 1 wherein said sole includes an inner sole surface, said inner sole surface including a front fastener receiver and a rear fastener receiver, each receiver for receiving said fastening means.

17. The skate of claim 16 wherein said front and said rear fastener receivers include a first disk-like depression of radius r₁ disposed at a first level in said inner sole surface and capable of receiving a first radius washer and a second disk-like depression of radius r₂ disposed at a second level in said inner surface and capable of receiving a second radius washer, wherein R₁ >

r₂ and wherein said first level is higher than said second level.

18. The skate of claim 17 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

19. The skate of claim 1 wherein said side rails includes a plurality of identically configured pairs of axle aperture and a plurality of axle apertures plugs, each said aperture being configured to receive an axle aperture plug and to prevent rotation of said plug, and wherein each said plug has an eccentrically disposed axle bore such that said bore is capable of assuming a plurality of positions with respect to said axle aperture,

whereby said wheels of said skate may be mounted at varying relative heights.

20. The skate of claim 19 wherein each said rail includes:

four axle apertures, said four axle apertures including a forward axle aperture, two center axle apertures, and a rear axle aperture, and said plurality of wheels is four wheels, each axle aperture having an elongated configuration defined by a longitudinal axis and disposed on said rail such that said axes are generally upright and are mutually parallel; and

wherein

said axle apertures are further disposed on said side rail such that the two center axle apertures are at a first common height and the forward and rear axle apertures are at a second common height, wherein said first height is lower than said second height.

21. The skate of claim 20 wherein said first and second heights are related such that the wheels associated with said first height are capable of being disposed relative to the wheels associated with the second height in at least three different heights.

22. The skate of claim 19 wherein said axle apertures are disposed on said side rails such that at least two wheels of said plurality may be disposed in at least three relative heights to each other.

23. The skate of claim 19 wherein:

each said frame mount defines a ceiling;

each said floor is defined in part by a top floor surface and a bottom floor surface; and

each rail includes an upper front edge and an upper rear edge, each of which confronts and lies substantially flush with said sole, each of said brackets of said first side rail being spaced downward from said outer sole surface to define a tensioning gap between said ceiling and said top floor surface when said front and rear edges initially contact said sole of said boot, each said gap closing as said sole is pulled toward said top floor surface as said frame is attached to said boot and said sole is placed under tension to provide a more rigid interface between said frame and said boot.

24. The skate of claim 19 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

25. The skate of claim 19 wherein:

said first and second side rails each have a plurality of fingers projecting upwardly from said upper edges thereof;

said boot outer sole surface has a plurality of mating apertures, each said mating aperture being configured to mateably receive one of said fingers when said frame is attached to said boot; and

wherein

a plurality of said fingers cam in said mating apertures when said sole is being tensioned as said frame and said sole are attached to each other, said camming inhibiting lateral twisting and flexing of said side rails.

26. The skate of claim 1 wherein each said front and rear mounting bracket of said first side rail includes forward and rear bracket walls extending downwardly from said floor to define therebetween a front bracket channel and a rear bracket channel respectively, and wherein said front and rear mounting brackets of said second side rail are each configured to conform closely to said front and rear bracket channels respectively.

27. The skate of claim 26 wherein:

each said frame mount defines a ceiling;

each said floor is defined in part by a top floor surface and a bottom floor surface, said top surface of said floor lying substantially flush with and bearing against said ceiling when said frame is attached to said boot, and wherein

each rail includes an upper front edge and an upper rear edge, each of which confronts and lies substantially flush with said sole, each of said brackets of said first side rail being spaced downward from said outer sole surface to define a tensioning gap between said ceiling and said top floor surface when said front and rear edges initially contact said sole of said boot, each said gap closing as said sole is pulled toward said top floor surface as said frame is attached to said boot and said sole is placed under tension to provide a more rigid interface between said frame and said boot.

28. The skate of claim 27 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

29. The skate of claim 27 wherein:

said first and second side rails each have a plurality of fingers projecting upwardly from said upper edges thereof;

said boot outer sole surface has a plurality of mating apertures, each said mating aperture being configured to mateably receive one of said fingers when said frame is attached to said boot; and

wherein

a plurality of said fingers cam in said mating apertures when said sole is being tensioned as said frame and said sole are attached to each other, said camming inhibiting lateral twisting and flexing of said side rails.

30. An in-line roller skate comprising:

a boot having a sole, said sole having an outer sole surface, said outer sole surface having front and rear frame mounts thereon, each said frame mount having a pedestal-like configuration having a base depending downward from said outer sole surface and defining a substantially planar ceiling, each said frame mount further including forward and aft stop barriers projecting downwardly from said ceiling to define a laterally extending slot therebetween;

a plurality of wheels rotatable in a common plane;

a frame for carrying said plurality of wheels, said frame comprising first and second longitudinally extending side rails,

wherein said first side rails includes front and rear mounting brackets, each said bracket projecting laterally toward said second side rail from said first side rail and having a bracket floor, each said bracket further including forward and aft bracket walls extending downwardly from said floor to define therebetween a bracket slot, each said bracket being received in one of said slots of said frame mounts when said frame is attached to said boot,

said second side rail includes front and rear mounting brackets, each said bracket projecting laterally from said second rail toward said first rail and configured to conform closely to said bracket slots of said first rail brackets when said frame is attached to said boot; and

fastening means for attaching rails to said boot by attaching said front brackets of said first rail to said front bracket of said second rail and said front frame mount, said front bracket of said first rail being disposed between said front bracket of said second side rail and said front frame mount, and by attaching said rear bracket of said first side rail to said rear bracket of said second side rail and to said rear frame mount, said rear bracket of said first rail being disposed between said rear bracket of said second side rail and said rear frame mount.

31. The skate of claim 30 wherein:

each said bracket floor is defined in part by a top floor surface and a bottom floor surface, and wherein

each rail includes an upper front edge and an upper rear edge, each of which confronts and lies substantially flush with said sole, each of said brackets of said first side rail being spaced downward from said outer sole surface to define a tensioning gap between said ceiling and said top floor surface when said front and rear edges initially contact said sole of said boot, each said gap closing as said sole is pulled toward said top floor surface as said frame is attached to said boot and thereby placing said sole under tension.

32. The skate of claim 30 wherein said fastening means includes:

a bolt having a shaft, said shaft having a head capable of receiving a fastening tool disposed at one end thereof and a threaded end at the other end thereof;

a threaded fastener for receiving and retaining said bolt; and

wherein

each said frame mount of said boot has a fastening aperture extending therethrough for receiving said bolt shaft;

each said mounting bracket of said first side rail has a fastening aperture extending therethrough for receiving said bolt shaft; and

each said mounting bracket of said second side rail includes a box channel, said box channel defining a socket receiving and retaining said threaded fastener to prevent rotation thereof and each said socket of said second side rail having a fastening aperture extending therethrough for receiving said threaded end of said bolt shaft;

whereby said frame is attached to said boot by inserting a bolt through each said frame mount from the inside of said boot, through each said bracket of said first and second side rails and into said socket for attaching said threaded end to said retained threaded fastener.

33. The skate of claim 30 wherein:

said first and second side rails each have a plurality of fingers projecting upwardly from said upper edges thereof;

said boot outer sole surface has a plurality of mating apertures, each said mating aperture being configured to mateably receive one of said fingers when said frame is attached to said boot; and

wherein

a plurality of said fingers cam in said mating apertures when said sole is being tensioned as said frame and said sole are attached to each other, said camming inhibiting lateral twisting and flexing of said side rails.