Subdural electrode with improved lead connection

• US 5,097,835 A
• Filed: 04/09/1990
• Issued: 03/24/1992
• Est. Priority Date: 04/09/1990
• Status: Expired due to Term

• Current Assignee: AD-Tech Medical Instrument Corp.
• Original Assignee: AD-Tech Medical Instrument Corp.
• Inventors: Putz, David A.
• Primary Examiner(s): Cohen, Lee S.
• Application Number:
  US07/506,271
• Time in Patent Office: 715 Days
• Field of Search: 128/642, 128/639, 128/640, 128/644, 128/784, 128/785, 128/798, 128/802
• US Class Current: 600/377
• CPC Class Codes: A61B 5/24 Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
• CPC Class Codes: A61B 5/4094 Diagnosing or monitoring seizure diseases, e.g. epilepsy

Abstract

The improved subdural electrode for determining epileptogenic foci is of the type having two dielectric layers. The electrode includes at least one electrical lead wire having a portion of its length interposed between the dielectric layers. At least one electrode disk is interposed between the layers and has a tab formed thereon. Connection of the tab and the lead wire is by folding the outer segment of the tab toward its inward segment to crimp the wire between them. An electrically conductive circuit between the wire and the tab is thereby created. The electrical and mechanical integrity of the connection is improved by wrapping the wire about the tab several times before crimping. The connection is also improved by positioning the wrapped wire, prior to final crimping, adjacent the fold defined between the outer and inward segments.

Claims

1. An improved electrode for determining epileptogenic foci, such electrode being of the type having two dielectric layers, the electrode including:

at least one electrical lead wire having at least a portion of its length interposed between the dielectric layers;

at least one electrode disk interposed between the dielectric layers, such disk having a tab formed thereon and connected to the electrical lead wire, connection of such tab to such lead wire being by wrapping the wire on the tab and crimping the tab to the wire to create an electrically conductive circuit therebetween.

2. The electrode of claim 1 wherein the tab has an inward segment attached to and extending from the disk and an outer segment attached to and extending from the inward segment and the tab is crimped to the wire by folding the outer segment toward the inward segment and clamping the wire between such segments.

3. The electrode of claim 2 wherein the tab has a longitudinal axis and wherein the maximum dimension of the disk as measured generally normal to such longitudinal axis is at least four times greater than the width of the tab as measured normal to such longitudinal axis.

4. An improved subdural electrode for placement in contact with brain tissue to determine epileptogenic foci, such electrode being of the type having two dielectric layers, the electrode including:

a plurality of electrode disks interposed between the dielectric layers, each of such disks being formed of an electrically conductive material and having a tab formed thereon for connection to an electrical lead wire, each such tab having a longitudinal axis;

a separate electrical lead wire connected to each tab, each such lead wire having an insulated portion interposed between the dielectric layers and a bare portion, connection of each such tab to a bare portion of a lead wire being by placing such bare portion generally normal to such axis and crimping the tab to the wire to create an electrically conductive circuit therebetween.

5. The electrode of claim 4 wherein the tab has an inward segment and an outer segment and the tab is crimped to the wire by folding the outer segment toward the inward segment, thereby defining a fold so that the bare portion is clamped between the segments at a location immediately adjacent the fold.

6. The electrode of claim 5 wherein the bare portion of the lead wire is wrapped about the tab at least once and the tab is crimped to the wire by folding the outer segment toward the inward segment, thereby defining a fold and the bare portion is clamped between the segments at a location immediately adjacent the fold, thereby providing a more secure connection of the tab and the lead wire to one another.

7. The electrode of claim 6 wherein the bare portion of the lead wire is wrapped about the tab at least three times, thereby providing a more secure connection of the tab and the lead wire and further providing an increased area of electrical contact between the tab and the lead wire.

8. An improved electrode for determining epileptogenic foci, such electrode being of the type intended for placement between the brain and the dura tissue covering the brain, such electrode having a lower dielectric layer with a lower surface to be in contact with the brain and an imperforate upper dielectric layer to be in contact with the dura tissue, such lower dielectric layer having a plurality of openings therethrough for exposing an electrode disk at each opening, a plurality of electrode disks interposed and confined between the layers, each such disk being exposed through a separate opening in the lower dielectric layer and being connected to a separate electrical lead wire, each lead wire having an insulated portion and a bare portion, the improvement wherein:

each disk includes a tab extending therefrom, each such tab having an inward segment and an outer segment;

the bare portion of an electrical lead wire being wrapped about the tab, the outer segment being folded toward the inward segment to clamp the bare portion therebetween, the direction of folding of the outer segment being such that the outer segment lies adjacent the upper dielectric layer;

whereby secure mechanical and electrical connection of the tab and the bare portion is effected and whereby the brain-contacting lower surface of the lower dielectric layer is made relatively smooth.

9. The electrode of claim 8 wherein the bare portion includes an exposed end and wherein such exposed end is positioned atop the disk adjacent the upper dielectric layer, thereby aiding in confining the exposed end within the upper dielectric layer.

10. The electrode of claim 8 wherein the tab and the disk are connected at a juncture and wherein the tab is folded toward the disk at the juncture to bring the tab into contact with the disk, the integrity of the mechanical and electrical connection between the lead wire and its disk thereby being improved.

11. The electrode of claim 8 wherein the bare portion of the electrical lead wire includes an end and wherein such end is confined between the outer segment and the inward segment.

12. The electrode of claim 8 wherein the bare portion of the electrical lead wire includes an end and wherein such end is positioned atop its associated disk and is confined by the upper dielectric layer.

13. The electrode of claim 8 wherein each tab has a longitudinal axis and wherein the maximum dimension of each disk as measured generally normal to such longitudinal axis is at least four times greater than the maximum dimension of its tab as measured normal to such longitudinal axis.

14. The electrode of claim 8 wherein the electrode is made of a material selected from a group of materials including platinum, nonferrous metal and stainless steel containing less than about 30% ferrous material, the position of the electrode within the cranium thereby being substantially unaffected by magnetic resonance imaging (MRI) techniques which use MRI machines of moderate power.

15. An improved subdural electrode for determining epileptogenic foci, such electrode being of the type having two dielectric layers, the electrode including:

at least one electrical lead wire having at least a portion of its length interposed between the dielectric layers;

;

at least one electrode disk interposed between the dielectric layers, such disk having a tab formed thereon, such tab having an inward segment attached to and extending from the disk and an outer segment attached to and extending from the inward segment;

such tab being connected to such lead wire by folding the outer segment toward the inward segment and clamping the wire between such segments to create an electrically conductive circuit therebetween.

16. An improved subdural electrode for determining epileptogenic foci, such electrode being of the type having two dielectric layers, the electrode including:

at least one electrical lead wire having at least a portion of its length interposed between the dielectric layers, such wire having a bare portion;

at least one electrode disk interposed between the dielectric layers, such disk having a tab attached thereto and connected to such bare portion, such tab having a longitudinal axis;

connection of such tab to such bare portion being by placing such bare portion generally normal to such axis and crimping the tab to such bare portion to create an electrically conductive connection.

17. An improved subdural electrode for determining epileptogenic foci, such electrode being of the type having two dielectric layers, the electrode including:

a plurality of electrode disks interposed between the dielectric layers, each of such disks being formed of an electrically conductive material and having a tab formed thereon for connection to an electrical lead wire, each such tab having an inward segment and an outer segment;

a separate electrical lead wire connected to each disk, each such lead wire having an insulated portion interposed between the dielectric layers and a bare portion connected to the tab of a disk, connection of such tab to a bare portion being of folding the outer segment toward the inward segment, thereby defining a fold so that such bare portion is clamped between the segments at a location immediately adjacent the fold to create an electrically conductive connection therebetween.

18. The electrode of claim 17 wherein the lead wire is wrapped about the tab at least once.

19. The electrode of claim 18 wherein the bare portion of the lead wire is wrapped about the tab at least three times, thereby providing a more secure connection of the tab and the lead wire and further providing an increased area of electrical contact between the tab and the lead wire.