Precalibrated, disposable electrochemical sensing device

• US 5,098,545 A
• Filed: 12/14/1990
• Issued: 03/24/1992
• Est. Priority Date: 07/18/1988
• Status: Expired due to Term

• Current Assignee: Stat-Chem Inc.
• Original Assignee: Martin J. Patko
• Inventors: Patko, Martin J.
• Primary Examiner(s): Niebling, John
• Assistant Examiner(s): Bell, Bruce F.
• Application Number:
  US07/626,411
• Time in Patent Office: 466 Days
• Field of Search: 204/1 T, 204/195 R, 204/195 P, 204/416, 204/414, 204/415, 204/416, 204/403, 204/412, 204/433
• US Class Current: 204/403.03
• CPC Class Codes: G01N 27/307 Disposable laminated or multilayered electrodes G01N27/3272 takes precedence

Abstract

Precalibrated, disposable electrochemical sensing devices can be constructed so as to utilize a housing shaped so as to internally include at least two separate half cells, one of which is capable of serving as a reference half cell and the other of which is capable of serving as a sensing half cell. The housing is shaped so as to include a top depression capable of being used as a container which is in communication with the interiors of the half cells. The depression is capable of holding for a sample to be analyzed using the device. The housing is preferably mounted on a board which is capable of being plugged into a female socket. This board carries electrodes which are connected to electrodes in the half cells.

Claims

1. An electrochemical device which has two half cell means,

each of said half cell means including a housing means having an interior cavity and an entrance into said cavity, electrode means exposed to the interior of said cavity and extending to the exterior of the half cell means,

bridge means in communication with said entrances to both said half cell means and

in which the improvement comprises:

said bridge means is shaped as a receptacle having an upwardly opening open top, said bridge means formed as an integral part of said housing means,

cover means for forming a reversible seal, said cover means located on said bridge means to seal said open top of bridge means receptacle,

barrier means for forming a barrier permeable to only select ions, said barrier means positioned in association with the entrance of one of said half cells means between said one of said half cell means and said bridge means receptacle,

a unified body of non-fluid, immobilized, cross-linked gel having a homogenous electrolyte containing therein, a portion of said gel permanently and fixedly located in said half cell interior cavities in contact with said electrodes in said cavities and further in contact with said barrier means, the remaining portion of said gel located in said bridge means receptacle and sealed in said receptacle by said cover means.

2. An electrochemical device as claimed in claim 1 further including:

each of said half cell means including a porous restriction means for enclosing the entrance to said half cell means, said porous restriction means positioned in operative association with the entrance of said half cell between said half cell means and said bridge means,

said barrier means supported on one of said porous restriction means; and

said part of said portion of said gel located in said half cell interior located in the pores of said porous restriction means.

3. A device for use in making electrochemical measurements which includes:

an electrically non-conductive self supporting, elongated bottom board having a tab-like portion at a first end thereof for use in manipulating said device and a second end capable of being inserted into an electrical socket,

an electrically non-conductive housing rigidly mounted on said bottom board intermediate said first and second ends of said board and extending upwardly from said bottom board,

said housing being shaped so as to include a depression capable of serving as a receptacle at the top thereof, said housing further including two separate internal cavities formed therein generally beneath said depression and holes leading from the bottom of said depression into the interior of each of said cavities,

an electrode extending from a position adjacent to said board into the interior of each of said cavities,

an electric conductor corresponding to each of said electrodes located on said board so as to extend from said second end of said board to a position underneath said housing, said conductor being located so as to be capable of being electrically connected to a circuit using a socket, each of said conductors being electrically connected to one of said electrodes,

a selective membrane means extending across one of said holes,

porous flow restricting means located in both of said holes, said selective membrane means being located on one of said flow restricting means,

a unified body of non-fluid, immobilized, cross-linked gel having a homogenous electrolyte containing therein, a portion of said gel permanently and fixedly located within the pores of said flow restricting means, a further portion of said gel permanently and fixedly located in each of said cavities and being in contract with said electrodes in said cavities and said flow restricting means.

4. A device as claimed in claim 3 including:

an additional portion of said gel containing said electrolyte therein being located within said depression in contact with said selective membrane means in said one of said holes and in further contact with said further portion of said gel containing said electrolyte therein through the other of said holes, said additional portion of said gel containing said electrolyte therein for use in calibrating said device, said additional portion of said gel containing said electrolyte therein being capable of being removed from said depression prior to said device being used by an ultimate user.

5. A device as claim 4 further including:

cover means enclosing said open top and said additional portion of said gel containing said electrolyte therein.

6. A device as claimed in claim 3 wherein:

said housing and said depression are shaped so that an additional portion of said gel containing said electrolyte therein can be located within said depression in contact with said selective membrane in said one of said holes and in further contact with said further gel containing said electrolyte therein in the other said holes for use in calibrating said device and can be removed from said depression prior to said device being used by an ultimate user.

7. A device as claimed in claim 6 including:

a third electrode adapted to be used as a ground held by said housing so as to extend from the bottom thereof to the interior of said depression,

a third electrical conductor located on said board adjacent to said other conductors and being electrically connected to said third conductor.

8. A device as claimed in claim 3 wherein:

said housing is shaped so as to include additional cavities in excess of said two of said cavities and includes a separate electrode and electric conductor in association with each of said cavities,

and including,

a flow restricting means located in each of said holes of said additional cavities,

a selective membrane means extending across each of said holes of said additional cavities, said membranes all differing electrochemically from each other, and

further portions of said gel containing said electrolyte located within and filling each of said additional cavities.

9. A device as claimed in claim 8 wherein:

said cavities are arranged so that the cavity which contains one of said holes is centrally located with respect to the other of said cavities.

10. A device as claimed in claim 8 including

a further electrode adapted to be used as a ground held by said housing so as to extend from the bottom thereof to the interior of said depression,

a further electrical conductor located on said board adjacent to said other conductors and

other electrically conductive means connecting said further electrode with said further conductor.