Divalent metal salts of sulfonated novolak resins and methods for treating fibrous polyamide materials therewith

• US 5,098,774 A
• Filed: 04/11/1990
• Issued: 03/24/1992
• Est. Priority Date: 11/14/1986
• Status: Expired due to Term

• Current Assignee: John C. Chang
• Original Assignee: John C. Chang
• Inventors: Chang, John C.
• Primary Examiner(s): Kight, III, John
• Assistant Examiner(s): Mosley, T.
• Application Number:
  US07/508,597
• Time in Patent Office: 713 Days
• Field of Search: 428/96, 428/267, 428/395, 8/929, 8/560
• US Class Current: 442/93
• CPC Class Codes: C08G 8/18 with phenols substituted by carboxylic or sulfonic acid groups
• CPC Class Codes: D06M 15/412 sulfonated
• CPC Class Codes: Y10S 8/929 Carpet dyeing
• CPC Class Codes: Y10T 428/23986 With coating, impregnation, or bond
• CPC Class Codes: Y10T 428/2969 Polyamide, polyimide or polyester
• CPC Class Codes: Y10T 442/2279 Coating or impregnation improves soil repellency, soil release, or anti- soil redeposition qualities of fabric
• CPC Class Codes: Y10T 442/2893 Coated or impregnated polyamide fiber fabric

Abstract

Compositions comprising normally solid, water-soluble divalent metal salts of partially sulfonated novolak resins are provided. These divalent salts of partially sulfonated novolak resins ae useful for imparting to fibrous polyamide materials stain resistance to natural and synthetic acid colorants. Also provided are methods of preparing these resins, methods of treating fibrous polyamide materials with these resins, and fibrous polyamide materials so treated.

Claims

1. A method for imparting fibrous polyamide materials with stain resistance to natural and synthetic acid colorants comprising contacting said materials with an aqueous treating solution comprising a sufficient amount of a sulfonated novolak resin composition comprising a normally solid, water-soluble divalent metal salt of a partially sulfonated novolak resin, said salt being substantially free of sulfonic acid moieties, in the treating solution for a sufficient time at a given temperature to impart the stain resistance.

2. The method of claim 1 wherein said contacting step comprises

adding to a dyebath, before, during, or after dyeing of the fibrous polyamide material, at least 0.15 weight percent solids based on the weight of the polyamide material of said composition,

immersing the polyamide material in the dyebath for a time and temperature sufficient to exhaust said compound onto the polyamide material, and further comprises,

removing the treated polyamide material from the dyebath, and

drying the removed polyamide material.

3. The method of claim 2 wherein said dyebath further contains supplemental divalent metal salt.

4. The method of claim 3 wherein said dyebath contains at least 0.5 weight percent supplemental divalent metal salt based on the weight of the polyamide material.

5. The method of claim 1 wherein said contacting step comprises

applying to the polyamide material an aqueous solution comprising at least 0.15 weight percent solids based on the weight of the polyamide material of said composition, and further comprises,

steaming the treated polyamide material for a time sufficient to effect adherence of said composition to the polyamide material, and

drying the steamed polyamide material.

6. The method of claim 3 wherein said aqueous solution further contains supplemental divalent metal salt.

7. The method of claim 6 wherein said supplemental divalent metal salt is present in an amount of at least 0.5 weight percent based on the weight of the polyamide material.

8. The method of claim 1 wherein said contacting step comprises

padding an aqueous solution comprising at least 0.15 weight percent solids based on the weight of the polyamide material of said composition onto the polyamide material, and further comprises,

drying the padded polyamide material.

9. The method of claim 8 wherein said dyebath further contains supplemental divalent metal salt.

10. The method of claim 9 wherein said dyebath contains at least 0.5 weight percent supplemental divalent metal salt based on the weight of the polyamide material.

11. The method of claim 1 wherein said contacting step comprises

applying a spin finish composition comprising at least 0.15 weight percent of said sulfonated novolak resin composition to polyamide yarn or fiber by kiss-roll or metering application and further comprises,

heat-setting the fiber or yarn having said spin finish composition thereon.

12. The method of claim 11 further comprising co-applying a fluorochemical for imparting oil and water resistance to said polyamide yarn or fiber, with said compound.

13. The method of claim 1 wherein said aqueous solution further contains a supplemental divalent metal salt.

14. A fibrous polyamide material treated according to the method of claim 1.