Single phase AC power conversion apparatus

• US 5,099,410 A
• Filed: 11/13/1990
• Issued: 03/24/1992
• Est. Priority Date: 11/13/1990
• Status: Expired due to Term

• Current Assignee: Wisconsin Alumni Research Foundation (University of Wisconsin System)
• Original Assignee: Wisconsin Alumni Research Foundation (University of Wisconsin System)
• Inventors: Divan, Deepakraj M.
• Primary Examiner(s): Skudy, R.
• Assistant Examiner(s): VOELTZ, EMANUEL T
• Application Number:
  US07/611,961
• Time in Patent Office: 497 Days
• Field of Search: 363/40, 363/41, 363/56, 363/58, 363/59, 363/60, 363/89, 363/97, 363/98, 363/131, 363/132, 323/299, 361/18, 361/90, 361/91, 361/111, 307/64-66, 318/801, 318/811
• US Class Current: 363/98
• CPC Class Codes: H02J 9/062 for AC powered loads
• CPC Class Codes: H02M 1/0093 wherein the output is created by adding a regulated voltage to or subtracting it from an unregulated input
• CPC Class Codes: H02M 5/458 using semiconductor devices only
• CPC Class Codes: H02M 7/53803 with automatic control of output voltage or current

Abstract

A power conversion apparatus (20) circuit includes pairs of rectifying devices (48,49) connected together at a first node, a pair of capacitors (50, 51) connected together at a second node, and pairs of controllable switching devices (53,54) connected together at a third node, each of the pairs being connected in parallel by DC bus lines (58,59). The AC power source (21) is connected between the first and second nodes and the output voltage to a load (22) is provided between the first and third nodes. The switching devices (53,54) are controlled to switch on and off at proper times to provide a controllable output voltage to the load (22) which is at the same frequency as the input voltage and which may be controlled from zero to substantially twice the peak-to-peak input voltage. The output voltage waveform provided to the load can be filtered to provide a substantially sinusoidal waveform to the load. The power conversion apparatus (20) can also function as an uninterruptible power system by connecting an energy storage device, such as a large capacitor (140 ) or a battery (146) across the DC bus lines (58,59), and by controlling the charging of the energy storage device when power is available for the source and discharging the storage device when the power source fails.

Claims

1. Single phase AC power conversion apparatus for converting power from an AC power source at one frequency and voltage level to supply power to a load comprising:

(a) a pair of rectifying devices connected together at a first node, one rectifying device connected to conduct into the node and the other rectifying device connected to conduct away from the node;

(b) a pair of capacitors connected together at a second node;

(c) a pair of controllable turn-off and turn-on switching devices connected together at a third node;

(d) a pair of DC bus lines connecting the pairs of rectifying devices, capacitors and switching devices in parallel; and

(e) control means for controlling the switching of the switching devices when the AC power source is connected to supply AC voltage between the first node and the second node such that the voltage between the third node and the first node, which is the output voltage provided to the load, differs from the voltage provided by the AC power source and is at the same frequency as the AC power source voltage.

2. The apparatus of claim 1 wherein the means for controlling the switching devices turns on a first of the switching devices which is connected to the rectifying device that is not conducting during a first half of the voltage waveform from the AC power and switches off the second of the switching devices during the first half of the voltage waveform from the AC power source, and then turns off the first switching device and turns on the second switching device during the second half of the voltage waveform from the AC power source, such that the peak to peak voltage applied across the load is substantially doubled from the peak to peak voltage from the AC power source.

3. The apparatus of claim 2 wherein the means for controlling includes a transformer connected to receive at its primary the voltage from the AC power source and having two oppositely poled secondaries, each secondary connected to supply its output to control one of the switching devices so that one of the switching devices is turned on and the other turned off during each half cycle of the voltage waveform from the AC power source.

4. The apparatus of claim 3 including overcurrent protection means for sensing the current provided to the load and ceasing the switching of the switching devices to cut off power to the load when the current supplied to the load exceeds a selected value.

5. The apparatus of claim 4 wherein the over current protection means includes a gate controlled static switch connected across the primary of the transformer and a current transformer and rectifier connected to sense the current in an output line leading to the load and to provide a turn-on signal to the gate of the static switch when the current level in the transformer exceeds a selected maximum current.

6. The apparatus of claim 1 wherein the switching devices are bipolar transistors which are controlled by control signals provided to their bases.

7. The apparatus of claim 1 wherein the switching devices are field-effect transistors which are controlled by control signals applied to their gates.

8. Single phase AC power conversion apparatus for converting power from an AC power source at one frequency and voltage level to supply power to a load at the same frequency and at a controllable voltage level, comprising:

(a) a pair of rectifying devices connected together at a first node, one rectifying device connected to conduct into the node and the other rectifying device connected to conduct away from the node;

(b) a pair of capacitors connected together at a second node;

(c) a pair of controllable turn-off and turn-on switching devices connected together at a third node;

(d) a pair of DC bu lines connecting the paris of rectifying devices, capacitors and switching devices in parallel, voltage from the AC power source being provided between the first and second nodes and output voltage being provided between the first and third nodes;

(e) a filter connected between the first and third nodes to low pass filter the output voltage; and

(f) control means for controlling the switching of the switching devices when the AC power source is connected to supply AC voltage between the first node and the second node such that the filtered output voltage provided between the third node and the first node to the load is controlled to a level between substantially zero and substantially twice the peak-to-peak voltage provided form the AC power source and at the same frequency as the AC power source voltage.

9. The apparatus of claim 8 including overcurrent protection means for sensing the current provided to the load and ceasing the switching of the switching devices to cut off power to the load when the current supplied to the load exceeds a selected value.

10. The apparatus of claim 8 wherein the switching devices are bipolar transistors which are controlled by control signals provided to their bases.

11. The apparatus of claim 8 wherein the switching devices are field-effect transistors which are controlled by control signals applied to their gates.

12. The apparatus of claim 8 wherein the filter is composed of a capacitor in parallel with the load and an inductor in series with the load to provide a low pass filter.

13. The apparatus of claim 8 wherein the control means turns the switching devices on and off in a pulse width modulated manner to control the voltage level provided to the load.

14. The apparatus of claim 13 wherein the control means includes means for comparing the output voltage provided to the load to a reference voltage and controls the switching of the switching devices in a pulse width modulated manner to regulate the output voltage to the reference voltage.

15. The apparatus of claim 14 wherein the control means includes a sigma delta modulator which provides the pulse width modulation by which the switching devices are controlled.

16. Single phase uninterruptible AC power conversion apparatus for converting power from an AC power source at one frequency and voltage level and supplying power to a load, comprising:

(a) a pair of rectifying devices connected together at a first node, one rectifying device connected to conduct into the node and the other rectifying device connected to conduct away from the node;

(b) a pair of capacitors connected together at a second node;

(c) a pair of controllable turn-off and turn-on switching devices connected together at a third node;

(d) a pair of DC bus lines connecting the pairs of rectifying devices, capacitors and switching devices in parallel, the voltage from the AC power source provided between the first and second nodes and the output voltage provided between the first and third nodes;

(e) a filter connected to low pass filter the output voltage provided between the first and third nodes to the load;

(f) a DC energy storage device connected across the DC bus lines; and

(g) means for controlling the switching of the switching devices when the AC power source is connected to and is supplying AC voltage at a desired voltage level between the first node and the second node such that the output voltage between the third node and the first node is at a desired level between substantially zero and substantially twice the peak-to-peak voltage from the AC power source and at the same frequency as the AC power source voltage, and for inverting the DC voltage provided from the energy storage device to provide an AC voltage to the load when AC power from the AC power source fails.

17. The apparatus of claim 16 including overcurrent protection means for sensing the current provided to the load and ceasing the switching of the switching devices to cut off power to the load when the current supplied to the load exceeds a selected value.

18. The apparatus of claim 16 wherein the switching devices are bipolar transistors which are controlled by control signals provided to their bases.

19. The apparatus of claim 16 wherein the switching devices are field-effect transistors which are controlled by control signals applied to their gates.

20. The apparatus of claim 16 wherein the filter is composed of a capacitor in parallel with the load and an inductor in series with the load to provide a low pass filter.

21. The apparatus of claim 16 wherein the control means turns the switching devices on and off in a pulse width modulated manner to control the voltage level provided to the load.

22. The apparatus of claim 21 wherein the control means includes means for comparing the output voltage provided to the load to a reference voltage and controls the switching of the switching devices in a pulse width modulated manner to regulate the output voltage to the reference voltage.

23. The apparatus of claim 22 wherein the control means includes a sigma delta modulator which provides the pulse width modulation by which the switching devices are controlled.

24. The apparatus of claim 16 wherein the energy storage device is a capacitor.

25. The apparatus of claim 16 including a gate turn-off and turn-on switching device in parallel with each of the rectifying devices which can be controlled to turn on to charge up the energy storage capacitor.

26. The apparatus of claim 16 wherein the energy storage device is a battery.

27. The apparatus of claim 26 including means for charging the battery from the power provided from the AC power source.

28. The apparatus of claim 27 wherein the means for charging includes a controllable turn-on and turn-off switching device in parallel with each of the rectifying devices which can be controlled to provide charging of the battery from power supplied form the AC power source during normal operation of the AC power source, and full bridge inverted power to the load from the battery when power from the AC power source fails.

29. The apparatus of claim 28 including a gate controlled static bypass switch connected in a line between the AC power source and one of the nodes to which the AC power source is connected which can be turned off to disconnect the AC power source from the node when the AC power source fails.

30. The apparatus of claim 29 including a static switch and a diode connected in parallel therewith connected between the battery and one of the DC bus lines to allow control of the power supplied to the battery during charging.